Volkswagen Golf / Golf GTI / Golf Variant. Manual - part 655

– Remove the bolts -1, 2 and 3- and engine support.
Installing
Install in reverse order of removal. Note the following:
– Install the engine mount. Refer to

⇒ “2.2 Engine Mount, Removing and Installing”, page 30

 .

Engine Support - Tightening Specification and Sequence

Note

Replace the bolts.

– Tighten the bolts in steps in the sequence shown:

Step

Bolts

Tightening Specification/Additional

Turn

1.

-1 to 3-

7 Nm

2.

-1 to 3-

40 Nm

3.

-1 to 3-

Tighten an additional 90°

2

Cylinder Block, Transmission Side

⇒ “2.1 Overview - Cylinder Block, Transmission Side”,

page 57
⇒ “2.2 Flywheel, Removing and Installing”, page 58
⇒ “2.3 Sealing Flange, Removing and Installing, Transmission

Side”, page 59

2.1

Overview - Cylinder Block, Transmission Side

1 - Flywheel

❑ Removing and instal‐

ling. Refer to

⇒ “2.2 Flywheel, Re‐

moving and Installing”,

page 58

 .

❑ It is possible to install in

one position only, the

holes are offset.

2 - Alignment Sleeve
3 - Sealing Flange, Transmis‐

sion Side

❑ With seal
❑ Replace after removing
❑ Removing and instal‐

ling. Refer to

⇒ “2.3 Sealing Flange,

Removing and Instal‐

ling, Transmission

Side”, page 59

 .

❑ Do not oil or grease the

sealing lip of seal

❑ Wipe off any oil on the

crankshaft bearing pin

with a clean cloth before

installing.

❑ Guide sleeve may only

be removed after the

sealing flange has been

slid onto the crankshaft

pin.

4 - Cylinder Block
5 - Bolt

❑ Tightening specification

and sequence. Refer to

⇒ “2.3 Sealing Flange, Removing and Installing, Transmission Side”, page 59

 .

6 - Intermediate Plate

❑ Illustration does not correspond to version in vehicle.
❑ Must be located on dowel sleeves
❑ Be careful not to damage or bend when installing
❑ Is hooked in at sealing flange. Refer to 

⇒ Fig. ““Installing Intermediate Plate”“ , page 58

7 - Alignment Sleeve
8 - Bolt

❑ 60 Nm + 90° turn
❑ Replace after removing

❑ For the dual-mass flywheel

Note

Only six bolts are installed, two bolt openings remain open.

Installing Intermediate Plate
– Hook in intermediate plate at sealing flange and push it onto

the alignment sleeves -arrows-.

2.2

Flywheel, Removing and Installing

Special tools and workshop equipment required
♦ Flywheel Retainer - 3067-

Caution

This procedure contains mandatory replaceable parts. Refer

to component overview prior to starting procedure.

Mandatory Replacement Parts
♦ Bolts - Flywheel
Removing
• The transmission is removed.

Note

♦

Remove the bolts -B- by hand. Do not use an air-powered or

impact wrench.

♦

When removing bolts, ensure bolt head does not come in con‐

tact with the flywheel.

♦

Turn the flywheel -A- until the bolts -B- line up with the holes

-arrows-.

– Insert the Flywheel Retainer - 3067- into the hole in the cylin‐

der block -B-.

– Loosen and remove bolts for flywheel.
Installing
Install in reverse order of removal. Note the following:

Note

Replace the bolts that were tightened with an additional turn.

– Insert the Flywheel Retainer - 3067- into the hole in the cylin‐

der block -A-.

Tightening Specifications
♦ Refer to

⇒ “2.1 Overview - Cylinder Block, Transmission Side”,

page 57

 .

2.3

Sealing Flange, Removing and Instal‐

ling, Transmission Side

Special tools and workshop equipment required
♦ Seal Installer - Sealing Flange Guide Sleeve - T20097-
♦ Hand drill with brush attachment
♦ Protective eyewear
♦ For the correct sealant. Refer to the Parts Catalog.
Removing
• The transmission is removed.
– Remove the flywheel. Refer to

⇒ “2.2 Flywheel, Removing and Installing”, page 58

 .

– Unhook the intermediate plate at sealing flange and at the

alignment sleeves -arrows-.