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Volkswagen Golf / Golf GTI / Golf Variant. Manual - part 648

– Install the subframe. Refer to ⇒ Suspension, Wheels, Steer‐

ing; Rep. Gr. 40 ; Subframe; Subframe without Steering Gear,

Removing and Installing .

– Install front wheel housing liners. Refer to ⇒ Body Exterior;

Rep. Gr. 66 ; Wheel Housing Liner; Front Wheel Housing Lin‐

er, Removing and Installing .

– After replacing the engine the adaptation value of the Engine

Control Module (ECM) must be adapted. To do this turn on the

ignition and select the following menu items on the Vehicle

Diagnostic Tester :

♦

01 - Engine Electronics

♦

Guided Functions

♦

01 - Adaptation After Repair Work on the Chain

Drive

Subframe Mount

⇒ “2.1 Overview - Subframe Mount”, page 29
⇒ “2.2 Engine Mount, Removing and Installing”, page 30
⇒ “2.3 Transmission Mount, Removing and Installing”,

page 31
⇒ “2.4 Pendulum Support, Removing and Installing”, page 33
⇒ “2.5 Engine, Supporting in Installed Position”, page 33
⇒ “2.6 Subframe Mount, Adjusting”, page 36
⇒ “2.7 Subframe Mount, Checking Adjustment”, page 37

2.1

Overview - Subframe Mount

1 - Bolt

❑ Replace after removing
❑ Tightening specification

and sequence. Refer to

⇒ Fig. ““Engine Support

- Tightening Specifica‐

tion and Sequence”“ ,

page 56

2 - Engine Support

❑ Removing and instal‐

ling. Refer to

⇒ “1.6 Engine Support,

Removing and Instal‐

ling”, page 55

3 - Engine Mount

❑ With support arm
❑ Removing and instal‐

ling. Refer to

⇒ “2.2 Engine Mount,

Removing and Instal‐

ling”, page 30

4 - Bolt

❑ 40 Nm + 90° turn
❑ Replace after removing

5 - Bolt

❑ 20 Nm + 90° turn
❑ Replace after removing

6 - Bolt

❑ 40 Nm + 90° turn
❑ Replace after removing

7 - Bolt

❑ 60 Nm +90° turn
❑ Replace after removing

8 - Pendulum Support

❑ Removing and installing. Refer to

⇒ “2.4 Pendulum Support, Removing and Installing”, page 33

9 - Bolt

❑ Replace after removing

❑ Tightening specification and sequence. Refer to

⇒ “2.4 Pendulum Support, Removing and Installing”, page 33

10 - Bolt

❑ Replace after removing
❑ Tightening specification and sequence. Refer to

⇒ “2.4 Pendulum Support, Removing and Installing”, page 33

11 - Bolt

❑ Replace after removing
❑ Tightening specification and sequence. Refer to

⇒ “2.4 Pendulum Support, Removing and Installing”, page 33

12 - Bolt

❑ 60 Nm + 90° turn
❑ Replace after removing

13 - Bolt

❑ 60 Nm + 90° turn
❑ Replace after removing

14 - Transmission Mount

❑ With support arm
❑ Removing and installing. Refer to

⇒ “2.3 Transmission Mount, Removing and Installing”, page 31

15 - Bolt

❑ 50 Nm + 90° turn
❑ Replace after removing

2.2

Engine Mount, Removing and Installing

Caution

This procedure contains mandatory replaceable parts. Refer

to component overview prior to starting procedure.

Mandatory Replacement Parts
♦ Bolts - Engine Mount
– Disconnect the connector -1-.
– Free up the hoses -2-.
– Release the retainers with a screwdriver in direction of

-arrow- and move the coolant expansion tank to the side.

– Support the engine in its installed position. Refer to

⇒ “2.5 Engine, Supporting in Installed Position”, page 33

– Slightly pretension the engine/transmission assembly with the

spindle, do not lift.

– Remove the bolts -arrows- and engine mount -1-.
Installing
Install in reverse order of removal. Note the following:
– Check the adjustment of the assembly mounts. Refer to

⇒ “2.7 Subframe Mount, Checking Adjustment”, page 37

Tightening Specifications
♦ Refer to

⇒ “2.1 Overview - Subframe Mount”, page 29

2.3

Transmission Mount, Removing and In‐

stalling

Removing

Caution

This procedure contains mandatory replaceable parts. Refer

to component overview prior to starting procedure.

Mandatory Replacement Parts
♦ Bolts - Transmission Mount
– Remove the battery tray. Refer to ⇒ Electrical Equipment;

Rep. Gr. 27 ; Battery; Battery Tray, Removing and Installing .