SsangYong Rexton. Manual - part 310

M162 ENGINE MECHANICAL  1B1-43

SSANGYONG  Y200

Tools Required

601 589 03 43 00

Crankshaft Rear Seal Installer

Replacement Proceudre

1. Remove the radial seal with a screw driver.

Notice: Use a clean cloth not to damage the radial
seal mounting hole and the crankshaft.

2. Install the crankshaft rear seal installer 601 589

03 43 00 (2) to the crankshaft.

3. Apply the engine oil on the crankshaft rear seal

installer 601 589 03 43 00 (2).

Notice: Do not use the grease.

4. Install the radial seal on the inner parts assembler.

5. Press in the crankshaft rear seal installer 601 589

03 43 00 (1) until the radial seal is stopped.

6. Check for leaks while operating the engine.

YAD1B850

SSANGYONG  Y200

1B1-44  M162 ENGINE MECHANICAL

1 Crankshaft Bearing Cap Bolt

(M8 x 55, 14 pieces)

.......... 1st  step

50- 60  N•m (37-44 lb-ft)

2nd step 90°+5°

CRANKSHAFT

Preceding Work : Removal of engine assembly

Removal of timing gear case cover

Removal of cylinder head

Removal of crankshaft sealing rear cover

Removal of oil pan

Removal of oil pump

Removal of baffle plate

2 Crankshaft Bearing Cap
3 Crankshaft Lower Main Bearing
4 Crankshaft Lower Thrust Bearing
5 Crankshaft

YAD1B860

M162 ENGINE MECHANICAL  1B1-45

SSANGYONG  Y200

YAD1B870

Arrangement of the Thrust Bearing and the Main Bearing

1   -  12

Weight Balance/Color Marking Point

  j1  -  j7

Journal Main Bearing #1 - #7

l

Color Dot Marking

The color dot marking are put on the  1 ,  2 ,  4 ,
6 ,  8 , 10 , 12  and it indicates the diameter of
crankshaft journal by color as below.

A Crankcase Side
B Bearing Cap Side (Oil Pan Side)
C Axial Fit Bearing (Number 5 Bearing Point)
D Radial Bearing

1 Upper Main Bearing
2 Upper Thrust Bearing
3 Crankshaft
4 Lower Main Bearing
5 Lower Thrust Bearing

SSANGYONG  Y200

1B1-46  M162 ENGINE MECHANICAL

Selection of Crankshaft Main Bearing

1. Crankcase Side

There are seven punching marks on the mating
surface to  oil pan. This mark is correspondent to
the bearing distinguished by color. Select the
relevant bearing according to the punching mark
when repaired.

2. Crankshaft Bearing Cap Side

Select the crankshaft main bearing according to the
marking letter on the crankshaft main journal when
repaired.

Color Dot Marking

Blue

Yellow

Red

White

Violet

Crankshaft Journal Diameter (mm)

57.960 - 57.965

57.955 - 57.960

57.950 - 57.955

57.945 - 57.950

57.940 - 57.945

Punching Mark

•

••

•••

Bearing Color Selected

Blue

Yellow

Red

Marking Letter

B

Y

R

W

V

Bearing Color Selected

Blue

Yellow

Red

White

Violet

YAD1B880

YAD1B890

Service Data

Unit : mm

Crankshaft

Bearing Jour-

nal Diameter

Thrust Washer

Thickness

Crankshaft

Journal Width

at fit bearing

Connecting Rod

Bearing Journal

Diameter

Connecting Rod

Bearing Jourmal

Width

Standard size

1st repair size

2nd repair size

3rd repair size

4th repair size

57.950 - 57.965

57.700 - 57.715

57.450 - 57.465

57.200 - 57.215

56.950 - 56.965

2.15 or 2.20

24.50 - 24.533

-

47.94 - 47.96

47.75

47.50

47.25

47.00

27.958 - 28.042

-

Crankshaft Standard

and Repair Size

2.25 or

2.35 or

 2.40