SsangYong Korando II (1996-2006 year). Manual - part 209

SSANGYONG  MY2002

2C-6  FRONT SUSPENSION

3. Remove the front stabilizer-to-stabilizer link nuts.

Installation Notice

KAA2C080

KAA2C090

KAA2C080

KAA2C100

4. Remove the front stabilizer mounting bolts.

Installation Notice

Tightening Torque

70  N•m (52 lb-ft)

5. Installation should follow the removal procedure

in the reverse order.

STABILIZER LINK

Removal and Installation Procedure

1. Raise and suitably support the vehicle.

2. Remove the front stabilizer-to-stabilizer link nuts.

Installation Notice

3. Remove the stabilizer link-to-lower control arm

nuts.

4. Remove the stabilizer link.

Installation Notice

Tightening Torque

19  N•m (14 lb-ft)

Tightening Torque

38  N•m (28 lb-ft)

Tightening Torque

70  N•m (52 lb-ft)

•

The distance between the end of the nut and
the end of the stabilizer link should be 10 - 12
mm (0.39 - 0.47 inch) at the connection of the
stabilizer link and lower control arm.

5. Installation should follow the removal procedure

in the reverse order.

FRONT SUSPENSION  2C-7

SSANGYONG  MY2002

TORSION BAR

Removal and Installation Procedure

1. Raise and suitably support the vehicle.

2. Remove the height control bolt.

Notice:

•

Install the torsion bar and adjust the distance
be tween the end of the height control blot and
piece end of the bolt to be 50 - 55 mm (1.97 -
2.17 inch). Adjust the vehicle height.

KAA2C110

KAA2C120

KAA2C130

3. Remove the torsion bar fixing nuts and bolts and

then withdraw the torsion bar.

Installation Notice

•

Check and adjust the wheel alignment.

4. Installation should follow the removal procedure

in the reverse order.

LOWER CONTROL ARM

Tools Required

661 589 13 33 00  Ball Joint Remover

Removal and Installation Procedure

1. Raise and suitably support the vehicle.

2. Remove the front wheels. Refer to  Section 2E,

Tires and Wheels.

3. Remove the torsion bar. Refer to “Torsion Bar” in

this section.

4. Remove the front shock absorber lower mounting

bolt and nut.

Installation Notice

Tightening Torque

70  N•m (52 lb-ft)

Tightening

Torque

M10

M12

50 N•m (37 lb-ft)

70 N•m (52 lb-ft)

SSANGYONG  MY2002

2C-8  FRONT SUSPENSION

5. Remove the stabilizer link-to-lower control arm nut.

Installation Notice

KAA2C100

KAA2C140

KAA2C150

KAA2C160

6. Remove the lower ball joint using the ball joint

remover 661 589 13 33 00.

Installation Notice

Tightening Torque

19  N•m (14 lb-ft)

7. Remove the lower control arm mounting bolts.

Installation Notice

UPPER CONTROL ARM

Tools Required

661589 13 33 00  BallJointRemover

Removal and Installation Procedure

1. Raise and suitably support the vehicle.

2. Remove the front wheels. Refer to  Section 2E,

Tires and Wheels.

3. Remove the front shock absorber upper mounting nut.

Notice:

•

The distance between the nut end and the screw
end is 6 - 9 mm (0.24 - 0.35 inch).

Tightening Torque

150 N•m (111 lb-ft)

Tightening Torque

120 N•m (89 lb-ft)

•

The distance between the end of the nut and
the end of the stabilizer link should be 10 - 12
mm (0.39 - 0.47 inch) at the connection of the
stabilizer link and lower control arm.

8. Installation should follow the removal procedure

in the reverse order.

FRONT SUSPENSION  2C-9

SSANGYONG  MY2002

4. Remove the upper ball joint using the ball joint

remover 661 589 13 33 00.

Installation Notice

KAA2C170

KAA2C180

KAA2C130

KAA2C160

5. Remove the fulcrum pin mounting bolts and nuts

and remove the upper control arm.

Removal Notice

Tightening Torque

115 N•m (85 lb-ft)

FRONT SHOCK ABSORBER

Removal and Installation Procedure

1. Raise and suitably support the vehicle.

2. Remove the front wheels. Refer to  Section 2E,

Tires and Wheels.

3. Remove the front shock absorber lower mounting

bolt and nut.

Removal Notice

4. Remove the front shock absorber upper mounting

nut.

Notice:

•

The distance between the nut end and the screw
end is 6 - 9 mm (0.24 - 0.35 inch).

5. Installation should follow the removal procedure

in the reverse order.

Tightening Torque

130 N•m (96 lb-ft)

Tightening Torque

70  N•m (52 lb-ft)

•

Be careful not to damage or lose the adjusting
shims.

•

Check and adjust the wheel alignment.

6. Installation should follow the removal procedure

in the reverse order.