SsangYong Korando II (1996-2006 year). Manual - part 210

SSANGYONG  MY2002

2C-10  FRONT SUSPENSION

LOWER BALL JOINT

Removal and Installation Procedure

1. Raise and suitably support the vehicle.

2. Remove the front wheels. Refer to  Section 2E,

Tires and Wheels.

3. Remove the knuckle assembly. Refer to “Knuckle

Assembly” in this section.

4. Remove the lower ball joint.

Installation Notice

KAA2C190

KAA2C200

5. Installation should follow the removal procedure

in the reverse order.

UPPER BALL JOINT

Removal and Installation Procedure

1. Raise and suitably support the vehicle.

2. Remove the front wheels. Refer to  Section 2E,

Tires and Wheels.

3. Remove the knuckle assembly. Refer to “Knuckle

Assembly” in this section.

4. Remove the upper ball joint.

Installation Notice

5. Installation should follow the removal procedure

in the reverse order.

Tightening Torque

70  N•m (52 lb-ft)

Tightening Torque

130 N•m (96 lb-ft)

FRONT SUSPENSION  2C-11

SSANGYONG  MY2002

KNUCKLE ASSEMBLY

Tools Required

661589 13 33 00  BallJointRemover

Removal and Installation Procedure

1. Raise and suitably support the vehicle.

2. Remove the front wheels. Refer to  Section 2E,

Tires and Wheels.

3. Remove the caliper assembly. Refer to  Section

4D, Front Disc Brakes.

4. Remove the front hub bearing assembly. Refer to

“ Front hub bearing assembl y ” in this section.

KAA2C060

KAA2C210

KAA2C220

5. Remove the splash shield mounting bolts.

Installation Notice

6. Remove the front wheel speed sensor.

Installation Notice

KAA2C230

7. Remove the outer tie rod nuts and disconnect the

tie rod ends from the knuckle using the ball joint
remover 661 589 13 33 00.

Installation Notice

Tightening Torque

6  N•m (53 lb-in)

Tightening Torque

5  N•m (33 lb-in)

Tightening Torque

40  N•m (30 lb-ft)

SSANGYONG  MY2002

2C-12  FRONT SUSPENSION

9. Remove the upper ball joint using the ball joint re-

mover 661 589 13 33 00.

Installation Notice

KAA2C170

KAA2C070

CROSSMEMBER

Removal and Installation Procedure

1. Raise and suitably support the vehicle.

2. Remove the lower cover.

Installation Notice

8. Remove the lower ball joint using the ball joint re-

mover 661 589 13 33 00.

Installation Notice

KAA2C140

KAA2C240

3. Remove the front axle housing mounting nuts from

the crossmember.

Installation Notice

Tightening Torque

150 N•m (111 lb-ft)

10. Remove the knuckle assembly.

11. Installation should follow the removal procedure

in the reverse order.

Tightening Torque

115 N•m (85 lb-ft)

Tightening Torque

35  N•m (26 lb-ft)

Tightening Torque

118 N•m (87 lb-ft)

FRONT SUSPENSION  2C-13

SSANGYONG  MY2002

4. Remove the crossmember mounting bolts and

nuts.

Installation Notice

KAA2C250

5. Remove the crossmember

6. Installation should follow the removal procedure

in the reverse order.

Tightening Torque

78  N•m (58 lb-ft)