Opel Frontera UE. Manual - part 548

 

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Opel Frontera UE. Manual - part 548

 

 

8F–52

BODY STRUCTURE

Removal

1. Disconnect the battery ground cable.

2. Remove the tailgate trim cover assembly (3).

• Remove the two screws (2) holding the hatchgate 

lock assembly (1) first and the two screws fixing 
the trim cover assembly. Pull up the trim cover 
while detaching the clips from tailgate panel.

683RW001

3. Remove the tailgate trim brackets (2).

• Remove the three fixing screws (3) and screw 

grommets (1).

4. Remove the waterproof sheet (4).

• Remove the waterproof sheet, taking special care 

so as not to break it.

681RW014

5. Remove the hatchgate lock.

• Disconnect the lock link and connector and 

remove the three fixing bolts.

6. Remove the key cylinder.

• Disconnect the locking links.

• Remove the key cylinder retaining clip with 

screwdriver to remove the key cylinder.

683RW025

7. Remove the hatchgate lock actuator assembly.

• Disconnect the actuator harness connector.

• Remove the two nuts holding hatchgate lock 

actuator assembly from inside.

8. Remove the outside handle.

• Remove the two bolts holding the outside handle 

from inside.

9. Remove the tailgate lock assembly.

• Remove the three screws holding the lock 

assembly.

10. Remove the dove tail.

11. Remove the tailgate locking links.

12. Remove the rear wiper arm.

• Refer to Rear Wiper Arm/Blade in Wiper/Washer 

System section.

13. Remove the rear wiper motor.

14. Remove the tailgate harness cable.

15. Remove the spare tire carrier.

• Refer to Spare Tire Carrier in this section.

16. Remove the tailgate stopper link.

17. Remove the tailgate assembly.

• Remove the tailgate assembly, taking care so as 

not to damage the hinge. Tailgate assembly is 
heavy and removal operation require two people.

18. Remove the tailgate waist seal.

BODY STRUCTURE

8F–53

Installation

To install, follow the removal steps in the reverse order, 
noting the following point:

1. When setting up links, pay attention to the position 

and direction of the links.

683RW003

Legend

EndOFCallout

2. Tighten the tailgate hinge fixing bolts to the 

specified torque.

Torque: 34 N·m (3.5 kg·m/25 Ib ft)

3. Tighten the tailgate stopper link fixing bolts to the 

specified torque.

Torque: 34 N·m (3.5 kg·m/25 Ib ft)

4. Tighten the dove tail fixing bolts to the specified 

torque.

Torque: 25 N·m (2.6 kg·m/19 Ib ft)

(1) Tailgate Lock Link
(2) Outside Handle
(3) Key Cylinder Lock Link
(4) Cancel Mechanism

8F–54

BODY STRUCTURE

Rear Tailgate (SWB)

Parts Location

681RX002

Legend

EndOFCallout

Removal

1. Disconnect the battery ground cable.

2. Remove the spare tire carrier.

• Refer to Spare Tire Carrier in this section.

3. Remove the rear wiper arm.

• Refer to Rear Wiper Arm/Blade in Wiper/Washer 

System section.

(1) Tailgate Assembly
(2) Hinges
(3) Tailgate Stopper Link
(4) Waterproof Sheet
(5) Tailgate Trim Cover Assembly
(6) Rear Wiper Motor

(7) Dove Tail
(8) Key Cylinder
(9) Tailgate Lock Assembly

(10) Outside Handle
(11) Hatchgate Lock Actuator Assembly

BODY STRUCTURE

8F–55

4. Remove the tailgate glass stay and tailgate glass.

• Refer to Tailgate Glass (SWB) in this section.

5. Remove the tailgate trim cover assembly.

• Remove the two screws fixing the trim cover 

assembly and pull up the trim cover after 
detaching the clips from tailgate panel.

6. Remove the tailgate trim brackets (2).

• Remove the three fixing screws (3) and screw 

grommets (1).

7. Remove the waterproof sheet (4).

• Remove the waterproof sheet, taking special care 

so as not to break it.

681RW014

8. Remove the rear wiper motor.

• Disconnect the motor connector and remove the 

two fixing bolts.

9. Remove the key cylinder.

• Disconnect the locking links.

• Remove the key cylinder retaining clip with 

screwdriver to remove the key cylinder.

10. Remove the hatchgate lock actuator assembly.

• Disconnect the actuator harness connector.

• Remove the two nuts holding hatchgate lock 

actuator assembly from inside.

11. Remove the outside handle.

• Remove the two bolts holding the outside handle 

from inside.

• Disconnect the locking link.

12. Remove the tailgate lock assembly.

• Remove the three screws holding the lock 

assembly.

13. Remove the dove tail.

14. Remove the tailgate harness cable.

15. Remove the tailgate stopper link.

16. Remove the tailgate assembly.

• Remove the tailgate assembly, taking care so as 

not to damage the hinge. Tailgate assembly is 
heavy and removal operation requires two 
people.

Installation

To install, follow the removal steps in the reverse order, 
noting the following point:

1. Tighten the tailgate hinge fixing bolts to the 

specified torque.

Torque: 34 N·m (3.5 kg·m/25 Ib ft)

2. Tighten the  tailgate stopper link fixing bolts to the 

specified torque.

Torque: 34 N·m (3.5 kg·m/25 Ib ft)

3. Tighten the dove tail fixing bolts to the specified 

torque.

Torque: 25 N·m (2.6 kg·m/19 Ib ft)

 

 

 

 

 

 

 

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