Nissan Frontier D40. Manual - part 1115

TM-358

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

ASSEMBLY

ASSEMBLY

Assembly (1)

INFOID:0000000005274229

1.

Drive manual shaft oil seals into the transmission case until they
are flush using suitable tool.

CAUTION:

• Apply ATF to manual shaft oil seals.
• Do not reuse manual shaft oil seals.

2.

Install detent spring and spacer in transmission case and secure
with the bolt.

3.

Install manual shaft to transmission case.

4.

Install parking rod to manual plate.

SCIA5259E

Bolt

: 7.9 N·m (0.81 kg-m, 70 in-lb)

SCIA5248E

SCIA5716E

SCIA5220E

ASSEMBLY

TM-359

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

5.

Install manual plate (with parking rod) to manual shaft.

6.

Install retaining pin into the manual plate and manual shaft.

a.

Align pinhole of the manual plate to pinhole of the manual shaft
using suitable tool.

b.

Tap the retaining pin into the manual plate using suitable tool.

CAUTION:

• Drive retaining pin to 2

±

0.5 mm (0.08

±

0.020 in) over the

manual plate.

• Do not reuse retaining pin.

7.

Install retaining pin into the transmission case and manual shaft.

a.

Align pinhole of the transmission case to pinhole of the manual
shaft using suitable tool.

b.

Tap the retaining pin into the transmission case using suitable
tool.

CAUTION:

• Drive retaining pin to 5

±

1 mm (0.20

±

0.04 in) over the trans-

mission case.

• Do not reuse retaining pin.

8.

Install O-rings to servo assembly.

CAUTION:

• Do not reuse O-rings.
• Apply petroleum jelly to O-rings.

9.

Install return spring to servo assembly.

SCIA5715E

SCIA5297E

SCIA2427E

SCIA5719E

SCIA5717E

TM-360

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

ASSEMBLY

10. Install servo assembly in transmission case.

11. Install snap ring to transmission case using suitable tool.

12. Install D-rings in reverse brake piston.

CAUTION:

• Do not reuse D-rings.
• Apply ATF to D-rings.

13. Install reverse brake piston in transmission case.

14. Install needle bearing to drum support edge surface.

CAUTION:

Apply petroleum jelly to needle bearing.

SCIA5679E

SCIA2333E

SCIA6330E

SCIA2325E

SCIA2796E

ASSEMBLY

TM-361

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

15. Install seal rings to drum support.

CAUTION:

• Do not reuse seal rings.
• Apply petroleum jelly to seal rings.

16. Install spring retainer and return spring in transmission case.

17. Install snap ring in transmission case while compressing return

spring using Tool.

CAUTION:

Securely assemble them using a flat-bladed screwdriver so
that snap ring tension is slightly weak.

18. Install reverse brake drive plates driven plates and dish plates in

transmission case.

CAUTION:

Take care with order of plates.
• VQ40DE models
- Snap ring (1)
- Retaining plate (2)
- Drive plate (3)
- Driven plate (4)
- Dish plate (5)
- Driveplate/Driven plate:6/6

SCIA3333E

SCIA2324E

Tool number

: KV31102400 (J-34285 and J-34285-87)

SCIA5877E

SCIA6949E