Nissan Frontier D40. Manual - part 1116

TM-362

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

ASSEMBLY

19. Assemble N-spring.

20. Install reverse brake retaining plate in transmission case.

21. Install snap ring in transmission case.

22. Measure clearance (A) between retaining plate and snap ring. If

not within specified clearance, select proper retaining plate.

23. Install needle bearing to transmission case.

CAUTION:

• Take care with the direction of needle bearing. Refer to

TM-316, "Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings"

.

• Apply petroleum jelly to needle bearing.

SCIA5249E

SCIA2439E

Clearance “A”

: 0.7 - 1.1mm (0.028 - 0.043 in)

Retaining plate

: Refer to 

TM-384, "Reverse 

brake"

.

SCIA3129E

SCIA5031E

ASSEMBLY

TM-363

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

24. Install output speed sensor (1) to transmission case and tighten

bolt to specified torque.

CAUTION:

• Do not subject sensor to impact by dropping or hitting it.
• Do not disassemble sensor.
• Do not allow metal filings or any foreign material to get on

the sensor's front edge magnetic area.

• Do not place sensor in an area affected by magnetism.

25. Install new rear oil seal until it is flush into the rear extension

case (2WD models) using Tool or adapter case (4WD models)
using suitable tool.

CAUTION:

• Apply ATF to rear oil seal.
• Do not reuse rear oil seal.

26. Install return spring (1) to parking pawl (2).

: Bolt

Output speed sensor bolt

: 5.8 N·m (0.59 kg-m, 51 in-lb)

JSDIA1321ZZ

Tool number

: ST33400001 (J-26082)

WCIA0475E

SCIA6180J

TM-364

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

ASSEMBLY

27. Install parking pawl (with return spring) and pawl shaft to rear

extension (2WD models) or adapter case (4WD models).

28. Install parking actuator support to rear extension (2WD models)

or adapter case (4WD models).

29. Install needle bearing (1) to rear extension (2WD models) or

adapter case (4WD models).

CAUTION:

Apply petroleum jelly to needle bearing.

30. Install seal rings to output shaft.

CAUTION:

• Do not reuse seal rings.
• Apply petroleum jelly to seal rings.

31. Install parking gear to output shaft.

SCIA3424E

SCIA3423E

SCIA6179J

SCIA5209E

SCIA5247E

ASSEMBLY

TM-365

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

32. Install output shaft in transmission case.

CAUTION:

Do not mistake front of shaft for rear because both sides
look similar (thinner end is front side).

33. Install bearing race to output shaft.

34. Install rear extension assembly (2WD models) or adapter case assembly (4WD models) according to the

following procedures. 

a.

2WD models

i.

Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to 

GI-22, "Recommended Chemical Prod-

ucts and Sealants"

.) to rear extension assembly as shown.

CAUTION:

Completely remove all moisture, oil, old sealant and any
foreign material from the transmission case and rear exten-
sion assembly mating surfaces.

ii.

Install rear extension assembly to transmission case.

CAUTION:

Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.

SCIA5030E

SCIA5245E

SCIA5212E

SCIA5029E