Nissan Frontier D40. Manual - part 1113

TM-350

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

MID SUN GEAR, REAR SUN GEAR, HIGH AND LOW REVERSE CLUTCH HUB

b.

Remove 1st one-way clutch from rear sun gear.

5.

Remove seal rings from mid sun gear.

INSPECTION

High and Low Reverse Clutch Hub Snap Ring, Rear Sun Gear Snap Ring

• Check for deformation, fatigue or damage.

CAUTION:

If necessary, replace the snap ring.

1st One-way Clutch

• Check frictional surface for wear or damage.

CAUTION:

If necessary, replace the 1st one-way clutch.

Mid Sun Gear

• Check for deformation, fatigue or damage.

CAUTION:

If necessary, replace the mid sun gear.

Rear Sun Gear

• Check for deformation, fatigue or damage.

CAUTION:

If necessary, replace the rear sun gear.

High and Low Reverse Clutch Hub

• Check for deformation, fatigue or damage.

CAUTION:

If necessary, replace the high and low reverse clutch hub.

ASSEMBLY

SCIA4633E

SCIA2861E

MID SUN GEAR, REAR SUN GEAR, HIGH AND LOW REVERSE CLUTCH HUB

TM-351

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

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1.

Install seal rings to mid sun gear.

CAUTION:

• Do not reuse seal rings.
• Apply petroleum jelly to seal rings.

2.

Install 1st one-way clutch to rear sun gear.

CAUTION:

Apply petroleum jelly to 1st one-way clutch.

3.

Install snap ring to rear sun gear using suitable tool.

4.

Install rear sun gear assembly to mid sun gear assembly.

5.

Install needle bearing to high and low reverse clutch hub.

CAUTION:

Apply petroleum jelly to needle bearing.

SCIA2861E

SCIA4633E

SCIA2859E

SCIA7018E

SCIA2857E

TM-352

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

MID SUN GEAR, REAR SUN GEAR, HIGH AND LOW REVERSE CLUTCH HUB

6.

Install high and low reverse clutch hub to mid sun gear assem-
bly.

7.

Install snap ring to mid sun gear assembly using suitable tool.

CAUTION:

Do not expand snap ring excessively.

8.

Check operation of 1st one-way clutch.

a.

Hold mid sun gear and turn rear sun gear.

b.

Check 1st one-way clutch for correct locking and unlocking
directions.

CAUTION:

If not as shown, check installation direction of 1st one-way
clutch.

9.

Install needle bearing and bearing race to high and low reverse
clutch hub.

CAUTION:

Apply petroleum jelly to needle bearing and bearing race.

SCIA2856E

SCIA2855E

SCIA3132E

SCIA2854E

HIGH AND LOW REVERSE CLUTCH

TM-353

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

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HIGH AND LOW REVERSE CLUTCH

High and Low Reverse Clutch

INFOID:0000000005274227

COMPONENTS

QR25DE Engine

VQ40DE Engine

DISASSEMBLY

SCIA5045E

1.

High and low reverse clutch drum

2.

Driven plate

3.

Retaining plate

4.

Snap ring

5.

Drive plate

6.

Bearing race

SCIA5224E

1.

High and low reverse clutch drum

2.

Driven plate

3.

Retaining plate

4.

Snap ring

5.

Drive plate

6.

Bearing race