Nissan Frontier D40. Manual - part 1112

TM-346

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

FRONT CARRIER, INPUT CLUTCH, REAR INTERNAL GEAR

a.

Install drive plates (3), driven plates (4) and retaining plate (2) in
input clutch drum.
• Snap ring (1)

CAUTION:

Take care with order of plates.
NOTE:
There are 7 drive plates and 7 driven plates.

b.

Install snap ring in input clutch drum using suitable tool.

c.

Install needle bearing in input clutch assembly.

CAUTION:

Apply petroleum jelly to needle bearing.

d.

Install O-ring and seal rings in input clutch assembly.

CAUTION:

• Do not reuse O-ring and seal rings.
• Apply ATF to O-ring.
• Apply petroleum jelly to seal rings.

2.

Install front carrier assembly.

a.

Install snap ring to front carrier assembly.

CAUTION:

Do not expand snap ring excessively.

SCIA7133E

SCIA2864E

SCIA2853E

SCIA5235E

SCIA5476E

FRONT CARRIER, INPUT CLUTCH, REAR INTERNAL GEAR

TM-347

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

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b.

Install needle bearing in front carrier assembly.

CAUTION:

• Take care with the direction of needle bearing. Refer to

TM-316, "Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings"

.

• Apply petroleum jelly to bearing race.

c.

Install bearing race in front carrier assembly.

CAUTION:

Apply petroleum jelly to bearing race.

d.

Install front carrier assembly to input clutch assembly.

3.

Compress snap ring using suitable tools.

4.

Install front carrier assembly and input clutch assembly to rear
internal gear.

SCIA5233E

SCIA2847E

SCIA5339E

TM-348

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

MID SUN GEAR, REAR SUN GEAR, HIGH AND LOW REVERSE CLUTCH HUB

MID SUN GEAR, REAR SUN GEAR, HIGH AND LOW REVERSE CLUTCH
HUB

Mid Sun Gear, Rear Sun Gear, High and Low Reverse Clutch Hub

INFOID:0000000005274226

COMPONENTS

DISASSEMBLY

1.

Remove needle bearing and bearing race from high and low
reverse clutch hub.

2.

Remove snap ring from mid sun gear assembly using suitable
tool.

CAUTION:

Do not expand snap ring excessively.

1.

Needle bearing

2.

Bearing race

3.

Snap ring

4.

High and low reverse clutch hub

5.

Needle bearing

6.

Snap ring

7.

1st one-way clutch

8.

Rear sun gear

9.

Seal ring

10. Mid sun gear

SCIA2851E

SCIA2854E

SCIA2855E

MID SUN GEAR, REAR SUN GEAR, HIGH AND LOW REVERSE CLUTCH HUB

TM-349

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

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3.

Remove high and low reverse clutch hub from mid sun gear
assembly.

a.

Remove needle bearing from high and low reverse clutch hub.

4.

Remove rear sun gear assembly from mid sun gear assembly.

a.

Remove snap ring from rear sun gear using suitable tool.

SCIA2856E

SCIA2857E

SCIA7018E

SCIA2859E