Nissan Frontier D40. Manual - part 1046

TM-82

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

CASE COMPONENTS

16. Remove pivot bolt and check shift pin from transmission case.

17. Remove transmission case from adapter plate.

18. Remove counter front bearing from transmission case.

19. Remove oil gutter from transmission case.

20. Remove filler plug and gasket from transmission case.

PCIB1226E

PCIB1227E

PCIB0436E

PCIB1228E

PCIB1229E

CASE COMPONENTS

TM-83

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

C

E

F

G

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Assembly

INFOID:0000000005589598

CASE COMPONENTS

1.

Install main drive gear assembly, mainshaft assembly, counter gear assembly and reverse idler shaft
assembly. Refer to 

TM-73, "Overhaul"

.

2.

Install fork rods and shift forks. Refer to 

TM-73, "Overhaul"

.

3.

Install oil gutter to transmission case.

4.

Install counter front bearing to transmission case.

CAUTION:

Apply multi-purpose grease to counter front bearing.

5.

Apply recommended sealant to mating surface of transmission
case as shown.
• Use Genuine Silicone RTV or the equivalent. Refer to 

GI-

22, "Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant adhering to the mating surfaces. Also
remove any moisture, oil, or foreign material adhering to
both mating surfaces.

6.

Install transmission case to adapter plate assembly.

PCIB1228E

PCIB0436E

PCIB1270E

PCIB1227E

TM-84

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

CASE COMPONENTS

7.

Install snap ring to main drive gear bearing using suitable tool.

CAUTION:

Do not reuse snap ring.

8.

Tighten baffle plate nut to the specified torque. Refer to 

TM-73,

"Overhaul"

.

9.

Tighten baffle plate bolt to the specified torque. Refer to 

TM-73,

"Overhaul"

.

10. Install front cover oil seal to front cover using Tool.

CAUTION:

• Do not reuse front cover oil seal.
• Apply multi-purpose grease onto oil seal lip.
• When installing, do not incline front cover oil seal.

SCIA1532E

SCIA1443E

PCIB1271E

Tool number

: KV38102100 (J-25803-01)

Dimension

A: 8.55 - 9.55 (0.336 - 0.376 in)

PCIB1272E

CASE COMPONENTS

TM-85

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

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A

B

TM

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11. Install front cover according to the following.

a.

Install front cover gasket and front cover to transmission case.

CAUTION:

Do not reuse front cover gasket.

b.

Temporarily tighten 2 bolts in the positions shown.

c.

Temporarily tighten remaining 9 bolts.

d.

Tighten bolts to the specified torque in order as shown. Refer to

TM-73, "Overhaul"

.

CAUTION:

Do not reuse bolts indicated as A in the figure.

12. Install washer to withdrawal lever ball pin, and then install it to

front cover. Tighten withdrawal lever ball pin to the specified
torque. Refer to 

TM-73, "Overhaul"

.

PCIB1273E

PCIB1274E

PCIB1224E