Nissan Frontier D40. Manual - part 1047

 

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Nissan Frontier D40. Manual - part 1047

 

 

TM-86

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

CASE COMPONENTS

13. Install counter end bearing to rear extension (or OD gear case)

using suitable tool [32 mm (1.26 in) dia.].

CAUTION:

• Do not reuse counter end bearing.
• Apply gear oil to counter end bearing.
• Install counter end bearing with maker stamp at upper

side.

14. Install rear extension oil gutter according to the following. (For 2WD models)
a.

Install cap to rear extension oil gutter. 

b.

Install rear extension oil gutter to rear extension, and then
tighten bolt to specified torque. Refer to 

TM-73, "Overhaul"

.

15. Install rear oil seal (1) to rear extension (or OD gear case) using

Tool A.

CAUTION:

When installing, do not incline rear oil seal.
(B): Seal lip

Dimension

A: 0.5 - 1.5 (0.020 - 0.059 in)

PCIB1275E

PCIB1221E

Tool number

: ST33200000 (J-26082)

Dimension H1

2WD models

: 1.2 - 2.2 mm (0.047 - 0.087 in)

4WD models

: -0.5 - 0.5 mm (-0.020 - 0.020 in)

SCIA7341E

CASE COMPONENTS

TM-87

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

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TM

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16.  Install dust seal (1) to rear extension using Tool A (for 2WD

models).

CAUTION:

When installing, do not incline dust seal.
(B): Seal lip

17. Apply recommended sealant to mating surface of rear extension

as shown.
• Use Genuine Silicone RTV or the equivalent. Refer to 

GI-

22, "Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant adhering to the mating surfaces. Also
remove any moisture, oil, or foreign material adhering to
both mating surfaces.

18. Install rear extension (or OD gear case) to adapter plate, and

then tighten bolts to the specified torque in order as shown.
Refer to 

TM-73, "Overhaul"

.

19. Install check shift pin and pivot bolt to transmission case, and

then tighten them to the specified torque. Refer to 

TM-73, "Over-

haul"

.

CAUTION:

Do not reuse check shift pin and pivot bolt.

Tool number

: KV38100500 (

)

Dimension H2

: 0.5 - 1.5 mm (0.020 - 0.059 in)

SCIA7342E

PCIB1278E

PCIB1279E

PCIB1226E

TM-88

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

CASE COMPONENTS

20. Install return spring plunger, return spring and return spring plug

to rear extension (or OD gear case), and then tighten return
spring plug to the specified torque. Refer to 

TM-73, "Overhaul"

CAUTION:

• Do not reuse return spring plug.
• Apply gear oil to return spring plunger.

21. Install PNP switch and back-up lamp switch according to the following.
a.

Install plunger to rear extension (or OD gear case).

b.

Apply recommended sealant to threads of PNP switch and
back-up lamp switch.
• Use Genuine Silicone RTV or the equivalent. Refer to 

GI-

22, "Recommended Chemical Products and Sealants"

.

c.

Install PNP switch and back-up lamp switch to rear extension (or
OD gear case), and tighten them to the specified torque. Refer
to 

TM-73, "Overhaul"

.

22. Install clips to PNP switch and back-up lamp switch. 

CAUTION:

• Thread harness through the notch of clip.

• Thread the harness as shown.

23. Install striking arm according to the following.

PCIB1643E

PCIB1215E

PCIB1638E

PCIB1639E

CASE COMPONENTS

TM-89

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

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a.

Install striking arm to striking rod assembly.

b.

Install retaining pin to striking arm using suitable tool.

CAUTION:

Do not reuse retaining pin.

24. Install control housing according to the following.
a.

Install gasket and control housing to rear extension (or OD gear
case).

CAUTION:

Do not reuse gasket.

b.

Tighten bolts to the specified torque in order as shown. Refer to

TM-73, "Overhaul"

.

25. Install gasket to drain plug, and then install it to transmission

case. Tighten drain plug to the specified torque. Refer to 

TM-73,

"Overhaul"

.

CAUTION:

Do not reuse gasket.

26. Install gasket to filler plug, and then install it to transmission

case. Tighten filler plug to the specified torque. Refer to 

TM-73,

"Overhaul"

.

CAUTION:

• Do not reuse gasket.
• After oil is filled, tighten filler plug to specified torque.

PCIB1219E

PCIB1216E

PCIB1214E

PCIB1229E

 

 

 

 

 

 

 

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