Nissan Frontier D40. Manual - part 1045

TM-78

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

TRANSMISSION ASSEMBLY

1.

Return spring plunger

2.

Return spring

3.

Return spring plug

4.

Striking arm

5.

Retaining pin

6.

Stopper ring

7.

Striking rod assembly

8.

Adapter plate

9.

Reverse fork rod

10. Reverse shift fork

11.

Rear extension

12. OD gear case

PCIB1213E

CASE COMPONENTS

TM-79

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

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CASE COMPONENTS

Disassembly

INFOID:0000000005589597

Case Components

1.

Remove clips from PNP switch and back-up lamp switch.

2.

Remove PNP switch, back-up lamp switch and plungers from
rear extension (or OD gear case).

3.

Remove control housing bolts, and then remove control housing
and gasket from rear extension (or OD gear case).

4.

Remove return spring plug, return spring and return spring
plunger from rear extension (or OD gear case).

5.

Remove rear oil seal from OD gear case using Tool (for 4WD
models).

CAUTION:

Do not damage OD gear case.

PCIB1215E

PCIB1216E

PCIB1643E

Tool number

: KV381054S0 (J-34286)

PCIB1218E

TM-80

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

CASE COMPONENTS

6.

Remove retaining pin using suitable tool, and then remove strik-
ing arm from striking rod assembly.

7.

Remove rear extension (or OD gear case) bolts, and then
remove rear extension (or OD gear case) from adapter plate
using suitable tool.

8.

Remove rear extension oil gutter bolt, and then remove rear
extension oil gutter and cap from rear extension. (For 2WD mod-
els)

9.

Remove dust seal and rear oil seal from rear extension using
suitable tool. (For 2WD models)

CAUTION:

Be careful not to damage rear extension.

10. Remove counter end bearing from rear extension (or OD gear

case) using suitable tool.

CAUTION:

Be careful not to damage rear extension (or OD gear case).

PCIB1219E

PCIB1220E

PCIB1221E

PCIB1222E

PCIB1223E

CASE COMPONENTS

TM-81

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

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11. Remove withdrawal lever ball pin and washer from front cover.

12. Remove front cover bolts, and then remove front cover   and

front cover gasket from transmission case.

13. Remove front cover oil seal from front cover using suitable tool.

CAUTION:

Be careful not to damage front cover.

14. Remove baffle plate nut from transmission case.

15. Remove snap ring from main drive gear bearing using suitable

tool.

PCIB1224E

PCIB1225E

SCIA1399E

SCIA1443E

SCIA1532E