Nissan Frontier D40. Manual - part 1043

 

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Nissan Frontier D40. Manual - part 1043

 

 

TM-70

< REMOVAL AND INSTALLATION >

[6MT: FS6R31A]

TRANSMISSION ASSEMBLY

2.

Disconnect the battery cable from the negative terminal.

3.

Remove the shift lever assembly. Refer to 

TM-66, "Removal and Installation"

.

4.

Remove the LH fender protector. Refer to 

EXT-22, "Removal and Installation of Front Fender Protector"

.

5.

Remove the crankshaft position sensor (POS) from M/T assem-
bly.

CAUTION:

Do not damage the sensor edge.

6.

Remove the undercovers using power tool.

7.

Remove the front crossmember using power tool.

8.

Remove the starter motor. Refer to 

STR-34, "Removal and

Installation (VQ40DE)"

 .

9.

Remove the rear propeller shaft. Refer to 

DLN-153, "Removal

and Installation"

.

10. Remove the left and right front exhaust tubes. Refer to 

EX-5,

"Exploded View"

.

11. Remove the clutch operating cylinder from the transmission. Refer to 

CL-17, "6M/T : Removal and Instal-

lation"

.

12. Support the transmission using a suitable jack.
13. Remove the nuts securing the insulator to the crossmember.

14. Remove the crossmember using power tool.

WARNING:

Support the transmission using suitable jack.

15. Tilt the transmission slightly to gain clearance between the body and the transmission, then disconnect

the air breather hoses. Refer to 

TM-68, "Removal and Installation"

.

16. Disconnect the following:

• Back-up lamp switch connector
• Park/neutral position (PNP) switch connector 

17. Remove the wiring harness from the retainers.

18. Remove the transmission to engine bolts using power tool.

19. Separate the transmission from the engine and remove it from the vehicle.

WARNING:

Support the transmission while removing it using suitable jack.

INSTALLATION

Installation is the reverse order of removal.
• When installing the transmission to the engine, tighten the bolts to

the specified torque.

CAUTION:

• When installing be careful to avoid interference between

transmission main drive gear and clutch cover.

• After installation, check for oil leakage and oil level. Refer to 

TM-62, "Checking"

.

• If flywheel is removed, align dowel pin with the smallest hole of flywheel. 
• When replacing an engine or transmission you must make sure the dowels are installed correctly

during re-assembly.

• Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of drive

train components.

LCIA0367E

Quantity

10

Bolt length “

mm (in)

65 (2.56)

Tightening torque
N·m (kg-m, ft-lb)

 75 (7.7, 55)

WCIA0507E

TRANSMISSION ASSEMBLY

TM-71

< REMOVAL AND INSTALLATION >

[6MT: FS6R31A]

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Removal and Installation from Vehicle (For 4WD Models)

INFOID:0000000005273970

COMPONENTS

REMOVAL

1.

Drain transmission oil. Refer to 

TM-62, "Changing"

.

2.

Disconnect the battery cable from the negative terminal.

3.

Remove the shift lever assembly. Refer to 

TM-66, "Removal and Installation"

.

4.

Remove the LH fender protector. Refer to 

EXT-22, "Removal and Installation of Front Fender Protector"

.

1.

Transmission assembly

2.

Crossmember

3.

Insulator

WCIA0577E

TM-72

< REMOVAL AND INSTALLATION >

[6MT: FS6R31A]

TRANSMISSION ASSEMBLY

5.

Remove the crankshaft position sensor (POS) from the M/T
assembly.

CAUTION:

Do not damage the sensor edge.

6.

Remove the undercovers using power tool.

7.

Remove the front crossmember using power tool.

8.

Remove the starter motor. Refer to 

STR-34, "Removal and

Installation (VQ40DE)"

.

9.

Remove the front and rear propeller shafts. Refer to 

DLN-144,

"Removal and Installation"

 (2S1330) or 

DLN-173, "Removal and

Installation"

 (3S1330-2BJ100).

10. Remove the left and right front exhaust tubes. Refer to 

EX-6, "Removal and Installation"

.

11. Remove the clutch operating cylinder from the transmission. Refer to 

CL-17, "6M/T : Removal and Instal-

lation"

.

12. Support the transmission using a suitable jack.
13. Remove the nuts securing the insulator to the crossmember.

14. Remove the crossmember using power tool.

WARNING:

Support the transmission using suitable jack.

15. Tilt the transmission slightly to gain clearance between the body and the transmission, then disconnect

the air breather hoses. Refer to 

TM-68, "Removal and Installation"

.

16. Disconnect the following:

• Back-up lamp switch connector
• Park/neutral position (PNP) switch connector 
• ATP switch connector
• Neutral 4LO switch connector
• Wait detection switch connector
• Transfer control device connector

17. Remove the wiring harness from the retainers.

18. Remove the transmission to engine bolts using power tool.
19. Separate the transmission from the engine and remove it from the vehicle.

WARNING:

Support manual transmission while removing it.

INSTALLATION

Installation is the reverse order of removal.
• When installing the transmission to the engine, tighten the bolts to

the specified torque.

CAUTION:

• When installing be careful to avoid interference between

transmission main drive gear and clutch cover.

• After installation, check for oil leakage and oil level. Refer to 

TM-62, "Checking"

.

• If flywheel is removed, align dowel pin with the smallest hole of flywheel. Refer to 

EM-215, "Disas-

sembly and Assembly"

.

• When replacing an engine or transmission you must make sure the dowels are installed correctly

during re-assembly.

• Improper alignment caused by missing dowels may cause vibration oil leaks or breakage of driv-

etrain components.

LCIA0367E

Quantity

10

Bolt length “

mm (in)

65 (2.56)

Tightening torque
N·m (kg-m, ft-lb)

 75 (7.7, 55)

WCIA0507E

TRANSMISSION ASSEMBLY

TM-73

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

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DISASSEMBLY AND ASSEMBLY

TRANSMISSION ASSEMBLY

Overhaul

INFOID:0000000005589594

EXPLODED VIEW

Case Components

1.

Front cover gasket

2.

Front cover

3.

Washer

4.

Withdrawal lever ball pin

5.

Front cover oil seal

6.

Pivot bolt

7.

Check shift pin

8.

Filler plug

9.

Gasket

10. Transmission case

11.

Drain plug

12. Sliding ball bearing

13. Bushing

14. Oil gutter

15. Breather

16. Dowel pin

17. Magnet

18. Baffle plate

19. Adapter plate

20. Baffle plate

21. Bearing retainer

PCIB1208E

 

 

 

 

 

 

 

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