Nissan Frontier D40. Manual - part 1032

TM-26

< DISASSEMBLY AND ASSEMBLY >

[FS5R30A]

TRANSMISSION ASSEMBLY

SHIFT CONTROL COMPONENTS

19. Spring insert

20. Reverse cone

21. Reverse baulk ring

22. OD baulk ring

23. Reverse counter gear

24. Counter gear rear end bearing

25. Counter gear rear snap ring

26. Retaining pin

27. Reverse idler shaft

28. Reverse idler needle bearings

29. Reverse idler gear

30. Reverse idler thrust washer

PCIB1284E

TRANSMISSION ASSEMBLY

TM-27

< DISASSEMBLY AND ASSEMBLY >

[FS5R30A]

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1.

Snap ring

2.

Socket

3.

Spring

4.

Shift knob

5.

Shift lever

6.

Upper boot retainer

7.

Boot

8.

Lower boot retainer

9.

Control housing bolt

10. Washer

11.

Control housing

12. Bushing

13. Return spring

14. Check ball

15. Select check plunger

16. Select check spring (small)

17. Select check spring (large)

18. Select check plug

19. Select check spring

20. Retaining pin

21. Guide plate bolt

22. Guide plate

23. Striking arm

24. O-ring

25. Reverse check sleeve

26. Reverse check sleeve bolt

27. OD rod bracket

28. OD shift fork

29. OD fork rod

30. 1st and 2nd shift fork

31. Striking interlock

32. Striking lever

33. 3rd and 4th shift fork

34. Stopper ring

35. Interlock stopper bolt

36. Clip

37. Interlock stopper

38. Striking rod

39. OD and reverse fork rod

40. Reverse shift fork

TM-28

< DISASSEMBLY AND ASSEMBLY >

[FS5R30A]

CASE COMPONENTS

CASE COMPONENTS

Disassembly

INFOID:0000000005273943

1.

Remove interlock stopper bolt, washer and clip and then remove
interlock stopper using suitable tool.

2.

Remove control housing, return spring and check ball.

CAUTION:

Do not lose check ball.

3.

Drive out retaining pin from striking arm using Tool.

4.

Remove rear extension together with striking arm by tapping
lightly.

PCIB1337E

SMT367A

Tool number

: ST23540000 (J-25689-A)

SMT368A

SMT135C

CASE COMPONENTS

TM-29

< DISASSEMBLY AND ASSEMBLY >

[FS5R30A]

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5.

Remove front cover and gasket using suitable tool.

6.

Remove stopper ring and main drive bearing snap ring using
suitable tool.

7.

Remove transmission case by tapping lightly using suitable tool.

8.

Remove counter gear front bearing shim and counter gear front
bearing.

9.

Remove front cover oil seal using suitable tool.

CAUTION:

Do not damage front cover.

SMT370A

SMT371A

SMT372A

SMT392A