Nissan Frontier D40. Manual - part 1033

 

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Nissan Frontier D40. Manual - part 1033

 

 

TM-30

< DISASSEMBLY AND ASSEMBLY >

[FS5R30A]

CASE COMPONENTS

Assembly

INFOID:0000000005273944

1.

Install new front cover oil seal using Tool.

CAUTION:

• Apply multi-purpose grease to seal lip.
• Do not reuse front cover oil seal.

2.

Install selected counter gear new front bearing shim onto trans-
mission case.

CAUTION:

• Apply multi-purpose grease to counter gear front bearing

shim and counter gear front bearing.

• Do not reuse counter gear front bearing and counter gear front bearing shim.

3.

Apply sealant to mating surface of transmission case.
• Use Genuine Silicone RTV or the equivalent. Refer to 

GI-22, "Recommended Chemical Products

and Sealants"

.

4.

Install gear assembly onto transmission case.

5.

Install interlock stopper to transmission case.

6.

Install clip and washer to interlock stopper bolt, and then install
to transmission case. Tighten to the specified torque. 

7.

Install stopper ring, new snap ring and new main drive bearing
snap ring using suitable tool.

CAUTION:

Do not reuse the snap rings.

Tool number

: ST33210000 (J-25803-01)

SMT393A

SMT588A

Interlock stopper bolt

Refer to 

TM-21, "Overhaul"

PCIB1285E

SMT371A

CASE COMPONENTS

TM-31

< DISASSEMBLY AND ASSEMBLY >

[FS5R30A]

C

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A

B

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8.

Install front cover and gasket. 

CAUTION:

Do not reuse bolts indicated as A in the figure.

9.

Apply sealant to mating surface of adapter plate.
• Use Genuine Silicone RTV or the equivalent. Refer to 

GI-22, "Recommended Chemical Products

and Sealants"

.

10. Install rear extension together with striking arm.

11. Install new retaining pin into striking arm using Tool.

CAUTION:

Do not reuse retaining pin.

12. Install check ball and return spring.
13. Apply sealant to mating surface of rear extension, and then

install control housing.
• Use Genuine Silicone RTV or the equivalent. Refer to 

GI-

22, "Recommended Chemical Products and Sealants"

.

Bolt symbol

Bolt length “

mm (in)

Tightening torque

N·m (kg-m, ft-lb)

A

35 (1.38)

16-20 (1.6-2.1, 12-15)

B

30 (1.18)

C

50 (1.97)

PCIB1288E

Rear extension bolts 

Refer to 

TM-21, "Overhaul"

SMT461A

Tool number

: ST23540000 (J-25689-A)

SMT368A

SMT462A

TM-32

< DISASSEMBLY AND ASSEMBLY >

[FS5R30A]

CASE COMPONENTS

14. Tighten control housing bolts to the specified torque.

Bolt head size

A bolts

: 12 mm (0.47 in)

B bolts

: 13 mm (0.51 in)

Control housing bolts

Refer to 

TM-21, "Overhaul"

PCIB1289E

SHIFT CONTROL COMPONENTS

TM-33

< DISASSEMBLY AND ASSEMBLY >

[FS5R30A]

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SHIFT CONTROL COMPONENTS

Disassembly

INFOID:0000000005273945

1.

Mount adapter plate on vise using copper plates to protect
adapter plate.

2.

Remove OD and reverse fork rod.

3.

Drive out retaining pin from striking lever using Tool.

4.

While pulling out striking rod, remove striking lever and striking
interlock. Then remove 1st and 2nd, 3rd and 4th, and reverse
shift forks.

5.

Drive out retaining pin from OD shift fork using Tool.

6.

Pull out OD fork rod and then remove OD shift fork.

Inspection

INFOID:0000000005273946

• Check contact surface and sliding surface for wear, scratches, pro-

jections or other damage.

SMT373A

Tool number

: ST23540000 (J-25689-A)

SMT374A

Tool number

: ST23540000 (J-25689-A)

SMT375A

SMT398A

 

 

 

 

 

 

 

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