Nissan Terrano model r20 series 2004. Manual - part 160

 

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Nissan Terrano model r20 series 2004. Manual - part 160

 

 

q

A

CHECK INJECTION TIMING.
1. Set No. 1 piston at TDC on its com-

pression stroke.

2. Remove injection tubes and air bleeder

on the back of injection pump.

3. Set dial gauge so its indicator points to

somewhere between 1.0 and 2.0 mm
(0.039 and 0.079 in) on the scale.

4. Turn crankshaft two turns clockwise

and check that dial gauge indicates the
same value again.

5. Turn crankshaft counterclockwise about

100 degrees, then turn crankshaft
clockwise slowly, and set dial gauge
indicator to 0 mm at the position it
stops.

6. Turn crankshaft clockwise and set it at

TDC using the mark on the crankshaft
pulley.

7. Read plunger lift.

Plunger lift:

0.36 ± 0.02 mm (0.0142 ± 0.0008
in) at TDC

I

When repeating the checking, start
with step 5.

NG

E

OK

Bleed air from fuel system.
After this inspection,
unnecessary diagnostic
trouble code No. might be
displayed.
Erase the stored memory
in ECM.
Refer to “HOW TO ERASE
DTC” (EC-344).

OK

INSPECTION END

Adjusting
1. If plunger lift is not within the specified

value, adjust by turning injection pump.

I

If indication is smaller than the
specified value, turn pump body
away from engine.

I

If indication is larger than the speci-
fied value, turn pump body towards
engine.

2. Tighten injection pump securing bolts

and nuts.
Nut:

: 20 - 25 N

m

(2.0 - 2.5 kg-m, 14 - 18 ft-lb)

Bolt:

: 32 - 42 N

m

(3.3 - 4.3 kg-m, 24 - 31 ft-lb)

3. Remove dial gauge and install air

bleeder with new washer.

4. Install injection tubes.

Flare nut:

: 20 - 25 N

m

(2.0 - 2.5 kg-m, 14 - 18 ft-lb)

5. Bleed air from fuel system.
Refer to “DRAINING SYSTEM” of
“ENGINE MAINTENANCE” in MA sec-
tion.

E

Go to

.

NEF468

NEF465

NEF466

EEF160A

H

H

H

TROUBLE DIAGNOSES

TD27Ti

Basic Inspection (Cont’d)

EC-362

Symptom Matrix Chart

SYSTEM
— Basic engine
control system

SYMPTOM

Reference

page

Feature

of

symptom,

Check

point

HARD/NO

ST

AR

T/REST

AR

T

(EXCP

.

HA)

ENGINE

ST

ALL

HESIT

A

TION/SURGING/FLA

T

SPOT

SP

ARK

KNOCK/DET

ONA

TION

LACK

OF

POWER

POOR

ACCELERA

TION

HI

IDLE

LOW

IDLE

ROUGH

IDLE/HUNTING

IDLING

VIBRA

TION

SLOW/NO

RETURN

T

O

IDLE

OVERHEA

T/HIGH

ENGINE

COOLANT

TEMPERA

TURE

EXCESSIVE

FUEL

CONSUMPTION

EXCESSIVE

OIL

CONSUMPTION

ABNORMAL

SMOKE

COLOR

DEAD

BA

TTER

Y

(UNDER

CHARGE)

Malfunction

indicator

lamp

illuminates.

Can

be

detected

by

CONSUL

T

-II?

Fuel

cut

NO

ST

AR

T

(with

first

firing)

NO

ST

AR

T

(without

first

firing)

HARD

T

O

ST

AR

T

WHEN

ENGINE

IS

COLD

HARD

T

O

ST

AR

T

WHEN

ENGINE

IS

HOT

A

T

IDLE

DURING

DRIVING

WHEN

DECELERA

TING

BLACK

SMOKE

WHITE

SMOKE

New CT/CS

AA

AB

AC AD

AE

AF

AG AH AJ AK AL AM

AP

HA

Injec-
tion
timing

Advanced

q q

I I

q

I

q q

I

q

EC-361

Retarded

q q

I I

q

I

q q

I

q

EC-361

Electric injection
pump mainframe

I I I I

q q q q q

I

q q q

I I

q

q

I

q

q q q

*1

Injection nozzle

q q q q q q q

I

q q

q

I I

I

EC-336

*2

Glow system

q q

I I

I

I

EC-412

Engine body

q q

I I

q q q

I

q q

q

I I

q q q

I

EM-

section

*3

EGR system

I I

I

EC-454

Air cleaner and
ducts

I I

I

q

MA-

section

*4

I

; High Possibility Item

q

; Low Possibility Item

*1: Insufficient or excess amount. Governor malfunction may be the cause.
*2: Depends on open-valve pressure and spray pattern.
*3: Caused mainly by insufficient compression pressure.
*4: Symptom varies depending on off-position of air duct, etc.

TROUBLE DIAGNOSES

TD27Ti

EC-363

SYSTEM — Engine control system

Malfunction

SYMPT

OM

Reference page

Feature of symptom

Check point

HARD/NO START/
RESTART (EXCP. HA)

ENGINE STALL

HESITATION/SURGING/FLAT SPOT

SPARK KNOCK/DETONATION

LACK OF POWER

POOR ACCELERATION

HI IDLE

LOW IDLE

ROUGH IDLE/HUNTING

IDLING VIBRATION

SLOW/NO RETURN TO IDLE

OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION

ABNORMAL SMOKE COLOR

DEAD BATTERY (UNDER CHARGE)

Malfunction indicator lamp illuminates.

Can be detected by CONSULT-II?

Fuel cut

NO START (with first firing)

NO START (without first firing)

HARD TO START WHEN ENGINE IS COLD

HARD TO START WHEN ENGINE IS HOT

AT IDLE

DURING DRIVING

WHEN DECELERATING

BLACK SMOKE

WHITE SMOKE

New

CT/CS

AA

AB

AC

AD

AE

AF

AG

AH

AJ

AK

AL

AM

AP

HA

Mass

air

flow

sensor

circuit

open,

ground

short

qq

q

q

EC-379

short

qq

q

Engine

coolant

temperature

sensor

circuit

open,

short

qqq

q

q

q

q

q

EC-384

Compensation

according

to

engine

coolant

temperature

does

not

function.

V

ehicle

speed

sensor

circuit

open,

short

qq

EC-420

Control

sleeve

position

sensor

circuit

open,

short

qqq

qqq

EC-437

Injection

timing

control

valve

circuit

open,

short

qq

q

EC-403

Injection

timing

cannot

be

con-

trolled.

ground

short

qq

Accelerator

switch

(F/C)

circuit

open,

short

q

qq

EC-388

ground

short

qq

Needle

lift

sensor

circuit

open,

short

qq

q

EC-450

Fuel

cut

solenoid

valve

circuit

open,

ground

short

q

qqq

q

EC-399

short

qqq

Engine

runs

on

after

turning

igni-

tion

switch

OFF

.

Fuel

temperature

sensor

circuit

open,

short

qq

qq

qq

q

q

q

q

EC-395

Compensation

for

amount

of

fuel

injected

according

to

fuel

tem-

perature

does

not

function.

Accelerator

position

sensor

circuit

open,

short

qq

q

q

q

EC-388

Crankshaft

position

sensor

(TDC)

cir-

cuit

open,

short

qq

q

q

EC-408

noise

qqq

qq

TROUBLE DIAGNOSES

TD27Ti

Symptom Matrix Chart (Cont’d)

EC-364

SYSTEM — Engine control system

Malfunction

SYMPT

OM

Reference

page

Feature of symptom

Check point

HARD/NO START/
RESTART (EXCP. HA)

ENGINE STALL

HESITATION/SURGING/FLAT SPOT

SPARK KNOCK/DETONATION

LACK OF POWER

POOR ACCELERATION

HI IDLE

LOW IDLE

ROUGH IDLE/HUNTING

IDLING VIBRATION

SLOW/NO RETURN TO IDLE

OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION

ABNORMAL SMOKE COLOR

DEAD BATTERY (UNDER CHARGE)

Malfunction indicator lamp illuminates.

Can be detected by CONSULT-II?

Fuel cut

NO START (with first firing)

NO START (without first firing)

HARD TO START WHEN ENGINE IS COLD

HARD TO START WHEN ENGINE IS HOT

AT IDLE

DURING DRIVING

WHEN DECELERATING

BLACK SMOKE

WHITE SMOKE

New

CT/CS

AA

AB

AC

AD

AE

AF

AG

AH

AJ

AK

AL

AM

AP

HA

Start

signal

circuit

open,

short

qq

EC-472

Start

control

does

not

function.

Air

conditioner

switch

circuit

open,

ground

short

EC-463

Air

Conditioner

does

not

stop

operating.

short

Air

Conditioner

does

not

work.

Ignition

switch

circuit

open

q

qqq

EC-472

short

Engine

does

not

stop.

Power

supply

for

ECM

circuit

open

qqq

EC-375

short

qq

Throttle

control

solenoid

valve

circuit

open,

short

EC-458

Does

not

operate.

ground

short

qq

q

Does

not

stop

operating.

EGRC-solenoid

valve

A,

B

circuit

open,

short

EC-454

ground

short

q

Does

not

stop

operating.

Glow

relay

circuit

open

qqqq

q

EC-412

Glow

lamp

does

not

turn

on.

short

Glow

lamp

does

not

turn

of

f.

ECM

relay

(Self-shut

of

f)

circuit

open

qqq

q

EC-469

short

qq

Ground

short

makes

engine

unable

to

stop.

Air

conditioner

relay

circuit

open

EC-463

Air

conditioner

does

not

operate.

short

Air

conditioner

does

not

stop

operating.

ECM,

Connector

circuit

open,

short

qqqqqqqqqqqqq

q

qqqqqqqqqqq

EC-369,

475

TROUBLE DIAGNOSES

TD27Ti

Symptom Matrix Chart (Cont’d)

EC-365

 

 

 

 

 

 

 

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