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EM-4 < PRECAUTION > [HR16DE] PRECAUTIONS • Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins, check that dowel pins are installed in the original position. • Cover openings of engine system with a tape or equivalent, if necessary, to seal out foreign materials. • Mark and arrange disassembly parts in an organized way for easy troubleshooting and reassembly. • When loosening nuts and bolts, start with the one furthest outside, then the one diagonally opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be used in the step. Inspection, Repair and Replacement INFOID:0000000009444703 Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and replace if necessary. Assembly and Installation INFOID:0000000009444704 • Use torque wrench to tighten bolts or nuts to specification. • Tighten nuts and bolts in order exactly as specified in the procedure. If a tightening order or procedure is not specified, tighten nuts and bolts equally in several different steps. Start with the nuts or bolts in the center and then tighten diagonally starting with the inside and moving to the outside in a spiral pattern. • Replace with new gasket, packing, oil seal or O-ring. • Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for restrictions and blockages. • Avoid damaging sliding or mating surfaces. Before assembling, completely remove foreign materials such as cloth lint or dust, and oil the sliding surfaces. • After refilling engine coolant, bleed the air from the cooling system. • After repairing, start the engine and increase engine speed to check for engine coolant leaks, fuel leaks, engine oil leaks, and exhaust gas leaks. Parts Requiring Angle Tightening INFOID:0000000009444705 • For the final tightening of the following engine parts use Tool: - Camshaft sprocket (INT) bolt - Cylinder head bolts - Main bearing cap bolts - Connecting rod cap bolts - Crankshaft pulley bolt (Note an angle wrench is required as bolt flange is provided with notches for angle tightening) • Do not use a torque value for final tightening. • The torque value for these parts are for a preliminary step. • Ensure thread and seat surfaces are clean and coated with engine oil. Precaution for Liquid Gasket INFOID:0000000009444706 REMOVAL OF LIQUID GASKET SEALING • After removing the bolts and nuts, separate the mating surface and remove the liquid gasket using Tool (A). CAUTION: Be careful not to damage the mating surfaces. • In areas where the cutter is difficult to use, use a plastic hammer to lightly tap (1) the cutter where the liquid gasket is applied. Use a plastic hammer to slide (2) the cutter by tapping on the side. CAUTION: Do not damage the mating surfaces. LIQUID GASKET APPLICATION PROCEDURE Tool number : KV10112100 (BT-8653-A) Tool Number : KV10111100 (J-37228) AWBIA1249GB |