Nissan Rogue. Manual - part 183

 

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Nissan Rogue. Manual - part 183

 

 

REPAIRING HIGH STRENGTH STEEL

BRM-5

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• When cutting HSS panels, avoid gas (torch) cutting if possible.

Instead, use a saw to avoid weakening surrounding areas due

to heat. If gas (torch) cutting is unavoidable, allow a minimum

margin of 50 mm (1.97 in).

• When welding HSS panels, use spot welding whenever possi-

ble in order to minimize weakening surrounding areas due to

heat.

If spot welding is impossible, use MIG. welding. Do not use

gas (torch) for welding because it is inferior in welding

strength.

• The spot weld on HSS panels is harder than that of an ordi-

nary steel panel.

Therefore, when cutting spot welds on a HSS panel, use a low

speed high torque drill (1,000 to 1,200 rpm) to increase drill bit

durability and facilitate the operation.

2. Precautions in spot welding HSS

This work should be performed under standard working condi-

tions. Always note the following when spot welding HSS:

• The electrode tip diameter must be sized properly according to

the metal thickness.

PIIA0117E

JSKIA0082GB

PIIA0145E

PIIA0146E

BRM-6

< PRECAUTION >

REPAIRING HIGH STRENGTH STEEL

• The panel surfaces must fit flush to each other, leaving no

gaps.

• Follow the specifications for the proper welding pitch.

Unit: mm (in)

Handling of Ultra High Strength Steel Plate Parts

INFOID:0000000011280068

PROHIBITION OF CUT AND CONNECTION

Never cut and Joint the stiffener front side member (front floor inside frame parts) because its material is high

strength steel plate (ultra high strength steel plate). 

The front floor assembly must be replaced if this part is damaged. 

PIIA0147E

Thickness (t)

Minimum pitch (l)

0.6 (0.024)
0.8 (0.031)
1.0 (0.039)
1.2 (0.047)
1.6 (0.063)
1.8 (0.071)

10 (0.39) or over
12 (0.47) or over
18 (0.71) or over
20 (0.79) or over
27 (1.06) or over
31 (1.22) or over

PIIA0148E

LOCATION OF PLASTIC PARTS

BRM-7

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LOCATION OF PLASTIC PARTS

Precautions for Plastics

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CAUTION:

• When repairing and painting a portion of the body adjacent to plastic parts, consider their characteristics (influence of heat

and solvent) and remove them if necessary or take suitable measures to protect them.

• Plastic parts should be repaired and painted using methods suiting the materials

,

 characteristics.

Abbre-

viation

Material name

Heat resisting 

temperature 

°C (°F)

Resistance to gasoline and 

solvents

Other cautions

PE

Polyethylene

60 (140)

Gasoline and most solvents are 
harmless if applied for a very 
short time (wipe out quickly).

Flammable

ABS

Acrylonitrile Butadiene Styrene

80 (176)

Avoid gasoline and solvents.

AES

Acrylonitrile Ethylene Styrene

80 (176)

EPM/
EPDM

Ethylene Propylene (Diene) co-
polymer

80 (176)

Gasoline and most solvents are 
harmless if applied for a very 
short time (wipe out quickly).

Flammable

PS

Polystyrene

80 (176)

Avoid solvents.

Flammable

PVC

Poly Vinyl Chloride

80 (176)

Gasoline and most solvents are 
harmless if applied for a very 
short time (wipe out quickly).

Poisonous gas is emitted 
when burned.

TPO

Thermoplastic Olefine

80 (176)

Flammable

AAS

Acrylonitrile Acrylic Styrene

85 (185)

Avoid gasoline and solvents.

PMMA

Poly Methyl Methacrylate

85 (185)

EVAC

Ethylene Vinyl Acetate

90 (194)

PP

Polypropylene

90 (194)

Gasoline and most solvents are 
harmless if applied for a very 
short time (wipe out quickly).

Flammable, avoid bat-
tery acid.

PUR

Polyurethane

90 (194)

Avoid gasoline and solvents.

UP

Unsaturated Polyester

90 (194)

Flammable

ASA

Acrylonitrile Styrene Acrylate

100 (212)

Flammable

PPE

Poly Phenylene Ether

110 (230)

TPU

Thermoplastic Urethane

110 (230)

PBT+ 
PC

Poly Butylene Terephthalate + 
Polycarbonate

120 (248)

Flammable

PC

Polycarbonate

120 (248)

POM

Poly Oxymethylene

120 (248)

Avoid battery acid.

PA

Polyamide

140 (284)

Avoid immersing in wa-
ter.

PBT

Poly Butylene Terephthalate

140 (284)

PAR

Polyarylate

180 (356)

PET

Polyethylene terephthalate

180 (356)

PEI

Polyetherimide

200 (392)

BRM-8

< PRECAUTION >

LOCATION OF PLASTIC PARTS

Location of Plastic Parts

INFOID:0000000011280070

Component

Material

Component

Material

1.

Roof side molding

PVC + Stainless

9.

Door outside molding

PVC + Stainless

2.

Windshield molding

PVC

10.

Door outside handle

PC + ABS

3.

Front combination lamp

Lens

PC

11.

Back door finisher

ABS

Housing

PP

12.

License plate lamp

Lens

PC

4.

Front grille

ABS

Housing

PC

5.

Front bumper fascia

PP + EPM

13.

Back up lamp

Lens

PMMA

6.

Front fog lamp

Lens

Glass

Housing

ASA

Housing

PBT + ASA + 

Glass fiber

14.

High-mounted stop 
lamp

Lens

PMMA

7.

Door mirror

Finisher

ABS

Housing

ABS

Housing

PP

15.

Back door

PP                          

Base

PBT + PET

16.

Rear combination lamp

Lens

PMMA

8.

Roof rack finisher

ABS

Housing

ASA

AWKIA2906ZZ

 

 

 

 

 

 

 

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