Nissan Rogue. Manual - part 182

 

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Nissan Rogue. Manual - part 182

 

 

BRM-1

BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

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SECTION 

BRM

A

B

BRM

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CONTENTS

BODY REPAIR

VEHICLE INFORMATION .............................

2

BODY EXTERIOR PAINT COLOR  .....................

2

Body Exterior Paint Color .......................................

2

PRECAUTION ...............................................

3

PRECAUTIONS ...................................................

3

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

3

REPAIRING HIGH STRENGTH STEEL ..............

4

High Strength Steel (HSS) ......................................

4

Handling of Ultra High Strength Steel Plate Parts ......

6

LOCATION OF PLASTIC PARTS .......................

7

Precautions for Plastics .............................................

7

Location of Plastic Parts ............................................

8

PREPARATION ...........................................

10

REPAIRING MATERIAL  ....................................

10

Foam Repair  ...........................................................

10

BODY COMPONENT PARTS  ............................

11

Underbody Component Parts ................................

11

Body Component Parts  ...........................................

13

REMOVAL AND INSTALLATION ...............

16

CORROSION PROTECTION  .............................

16

Description ..............................................................

16

Anti-corrosive Wax  ..................................................

16

Undercoating ...........................................................

17

Stone Guard Coat ....................................................

18

Body Sealing  ...........................................................

19

BODY CONSTRUCTION ..................................

23

Body Construction  ...................................................

23

Rear Fender Hemming Process  ..............................

24

REPLACEMENT OPERATIONS .......................

26

Description ...............................................................

26

Hoodledge ...............................................................

27

Hoodledge Reinforcement .......................................

28

Radiator Core Support Side  ....................................

30

Strut Housing ...........................................................

31

Front Side Member Outer ........................................

31

Front Side Member Inner .........................................

32

Front Side Member (Partial Replacement) ...........

34

Front Pillar ..............................................................

34

Center Pillar .............................................................

36

Rear Fender ............................................................

39

Rear Panel ..............................................................

40

Rear Floor Rear .....................................................

40

Rear Side Member Extension ...............................

41

SERVICE DATA AND SPECIFICATIONS 
(SDS) ............................................................

43

BODY ALIGNMENT  ..........................................

43

Body Center Marks ................................................

43

Description ...............................................................

44

Engine Compartment ..............................................

44

Underbody ...............................................................

46

Passenger Compartment ........................................

49

Rear Body ...............................................................

51

BRM-2

< VEHICLE INFORMATION >

BODY EXTERIOR PAINT COLOR

VEHICLE INFORMATION

BODY EXTERIOR PAINT COLOR

Body Exterior Paint Color

INFOID:0000000011280065

M = Metallic, 2S = Solid and Clear, 3P = 3-coat pearl, t = TMAC clear coat

Component

Color code

EAN

K23

KAD

KH3

EAP

NAH

QAB

RBG

Description

Green

Silver

Gray

Black

Gold

Red

White

Dark 

Blue

Paint type

M

M

M

2S

M

M

3P

M

Hard  clear  coat

t

t

t

t

t

t

t

t

1.

Roof rack

Silver

K23

K23

K23

K23

K23

K23

K23

K23

2.

Front bumper fascia

Body color

EAN

K23

KAD

KH3

EAP

NAH

QAB

RBG

3.

Front grille

Black/Chromi-
um plate

KH3/
Cr2P

KH3/
Cr2P

KH3/
Cr2P

KH3/
Cr2P

KH3/
Cr2P

KH3/
Cr2P

KH3/
Cr2P

KH3/
Cr2P

4.

Door mirror finisher

Body color

EAN

K23

KAD

KH3

EAP

NAH

QAB

RBG

5.

Door outside handle

Chromium plate

Cr2P

Cr2P

Cr2P

Cr2P

Cr2P

Cr2P

Cr2P

Cr2P

6.

Rear bumper fascia

Body color

EAN

K23

KAD

KH3

EAP

NAH

QAB

RBG

7.

Back door finisher

Chromium plate

Cr2P

Cr2P

Cr2P

Cr2P

Cr2P

Cr2P

Cr2P

Cr2P

AWKIA2845ZZ

PRECAUTIONS

BRM-3

< PRECAUTION >

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A

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BRM

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PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000011280066

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along

with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain

types of collision. Information necessary to service the system safely is included in the SR and SB section of

this Service Manual.

WARNING:

• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision which would result in air bag inflation, all maintenance must be performed by

an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag

Module, see the SR section.

• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this

Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-

ness connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-

tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a

hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing

serious injury.

• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the

battery and wait at least three minutes before performing any service.

BRM-4

< PRECAUTION >

REPAIRING HIGH STRENGTH STEEL

REPAIRING HIGH STRENGTH STEEL

High Strength Steel (HSS)

INFOID:0000000011280067

High strength steel is used for body panels in order to reduce vehicle weight.

Accordingly, precautions in repairing automotive bodies made of high strength steel are described below:

Read the following precautions when repairing HSS:
1. Additional points to consider

• The repair of reinforcements (such as side members) by heat-

ing is not recommended since it may weaken the component.

When heating is unavoidable, do not heat HSS parts above

550

°C (1,022°F).

Verify heating temperature with a thermometer.

(Crayon-type and other similar type thermometer are appropri-

ate.)

• When straightening body panels, use caution in pulling any

HSS panel. Because HSS is very strong, pulling may cause

deformation in adjacent portions of the body. In this case,

increase the number of measuring points, and carefully pull

the HSS panel.

Tensile strength

Major applicable parts

 440 - 780 MPa

• Side  dash
• Front suspension mounting bracket
• Rear side member assembly
• Other reinforcements
• Inner center front bumper reinforcement

980 - 1350 MPa

• Front side member
• Front side member closing plate assembly
• Lower dash crossmember reinforcement
• Lower dash crossmember assembly
• Front side member rear extension

(Front floor component part)

• Inner sill
• Center pillar reinforcement

(Lower center pillar brace component part)

• Inner center pillar

PIIA0115E

PIIA0116E

 

 

 

 

 

 

 

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