Nissan Rogue. Manual - part 142

 

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Nissan Rogue. Manual - part 142

 

 

BR-38

< REMOVAL AND INSTALLATION >

FRONT DISC BRAKE

BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Removal and Installation

INFOID:0000000011279890

WARNING:

Clean dust on brake caliper and brake pad with a vacuum dust collector to minimize the hazard of air-

borne particles or other materials.

CAUTION:

• Do not depress the brake pedal.

• Do not spill or splash brake fluid on painted areas; it may cause paint damage. If brake fluid is

splashed on painted areas, wash it away with water immediately.

• Do not bend, twist or pull the brake hoses and piping.

• Do not reuse drained brake fluid.

NOTE:

When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-

ing.

REMOVAL

1. Remove reservoir cap from the reservoir tank. 
2. Remove front wheels and tires using power tool.
3. Remove union bolt, copper sealing washers, and remove brake hose from brake caliper. Discard the cop-

per sealing washers.

CAUTION:

Do not reuse copper sealing washers.

4. Remove slide pin bolts and the brake caliper.

CAUTION:

Do not drop brake pads or caliper.

5. Remove brake pads from the torque member.

CAUTION:

• Do not damage the piston boot.

• Do not drop the brake pads, shims, or the shim covers.

• Note the position of components during removal to aid with installation.

INSTALLATION

1. Install brake pads to the torque member.

CAUTION:

• Do not damage the piston boot.

• Do not drop the brake pads, shims, or the shim covers.

2. Position the brake caliper to torque member and install the slide pin bolts. Tighten to specification.

10. Brake hose

11. Copper sealing washers

12. Inner shim cover

13. Inner shim

14. Inner pad

15. Pad retainer

16. Anti-rattle clip

17. Outer pad

18. Outer shim

19. Outer shim cover

A.

Niglube Rx-2

B.

Rubber grease

C.

Molykote® AS-880N

D.

Molykote® 7439

: Apply brake fluid.

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FRONT DISC BRAKE

BR-39

< REMOVAL AND INSTALLATION >

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3. Assemble the union bolt (1) and the copper washers to the

brake hose and install it as an assembly to the brake caliper.

Align the brake hose pin to the projection (A) by aligning it with

the brake caliper hole, and tighten the union bolt (1) to the spec-

ified torque.

CAUTION:

Do not reuse copper sealing washers.

4. Refill with new brake fluid and perform the air bleeding. Refer to 

BR-16, "Bleeding Brake System"

.

CAUTION:

• Do not reuse drained brake fluid.

• Do not spill or splash brake fluid on the disc brake rotor.

5. Install the front wheels and tires. Refer to 

WT-67, "Removal and Installation"

.

INSPECTION AFTER INSTALLATION

1. Check the drag of front disc brake. If any drag is found, follow the procedure described below.
2. Remove brake pads.
3. Using a suitable tool, press the piston into the brake caliper body.

CAUTION:

Do not damage the piston boots.

4. Install brake pads.
5. Depress the brake pedal several times.
6. Check the drag of front disc brake again. If any drag is found, disassemble the brake caliper body.
7. Burnish contact surfaces after refinishing or replacing disc brake rotors or if a soft pedal occurs at very low

mileage. Refer to 

BR-18, "Brake Burnishing"

.

BRAKE PAD (2 PISTON TYPE)

JPFIA0099ZZ

BR-40

< REMOVAL AND INSTALLATION >

FRONT DISC BRAKE

BRAKE PAD (2 PISTON TYPE) : Exploded View

INFOID:0000000011279891

BRAKE PAD (2 PISTON TYPE) : Removal and Installation

INFOID:0000000011279892

REMOVAL

WARNING:

Clean dust on brake caliper and brake pad with a vacuum dust collector to minimize the hazards of air-

borne particles or other material.

CAUTION:

• Do not depress the brake pedal while removing the brake pads because the pistons may pop out.

• It is not necessary to remove bolts on torque member and brake hose except for disassembly or

replacement of brake caliper. For brake pad removal, hang brake caliper with a wire so as not to

stretch brake hose.

• If brake fluid or grease adheres to the brake caliper or disc brake rotor, quickly wipe it off.

• Do not reuse drained brake fluid.
1. Observe brake fluid level in reservoir tank. Partially drain brake fluid if necessary. Refer to 

BR-16, "Drain

and Refill"

.

2. Remove the front wheels and tires using power tool.
3. Remove slide pin bolts.

1.

Torque member

2.

Bushing

3.

Piston boot

4.

Slide pin boot

5.

Slide pin

6.

Piston

7.

Piston seal

8.

Brake caliper body

9.

Bleeder cap

10. Brake hose

11. Copper sealing washers

12. Inner shim cover

13. Inner shim

14. Inner pad

15. Pad retainer

16. Anti-rattle clip

17. Outer pad

18. Outer shim

19. Outer shim cover

A.

Niglube Rx-2

B.

Rubber grease

C.

Molykote® AS-880N

D.

Molykote® 7439

: Apply brake fluid.

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FRONT DISC BRAKE

BR-41

< REMOVAL AND INSTALLATION >

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4. Remove the brake caliper from the torque member. Leaving brake hose attached, reposition the brake

caliper aside with wire.

5. Remove the brake pads, shims, shim covers, pad retainers, and anti-rattle clips from the torque member.

CAUTION:

• Do not reuse the pad retainers and anti-rattle clips.

• Do not damage the piston boot.

• Do not drop the brake pads, shims, or the shim covers.

• Note the position of components during removal to aid with installation.

6. Compress the front caliper pistons. 

INSTALLATION

1. Install the new pad retainers and anti-rattle clips to the torque member.

CAUTION:

• Do not reuse the pad retainers and anti-rattle clips.

• Do not deform the pad retainers.

• Verify that the pad retainers are secured properly to the torque member.

2. Apply Molykote® AS-880N grease to the mating faces between

the brake caliper body (1) and pad retainers. Refer to 

BR-40,

"BRAKE PAD (2 PISTON TYPE) : Exploded View"

.

3. Apply Molykote® AS-880N grease to the mating faces between

the brake caliper body (1), inner shim (2) and outer shim (3), and

install them to the brake pad. Refer to 

BR-40, "BRAKE PAD (2

PISTON TYPE) : Exploded View"

.

CAUTION:

When installing new brake pads, replace the shims and

shim covers.

4. Install the brake pads to the torque member.
5. Using a suitable tool, press the pistons into the brake caliper.

CAUTION:

Do not damage the piston boot.

6. Install the brake caliper to the torque member.
7. Install the slide pin bolts and tighten to specification. Refer to 

BR-40, "BRAKE PAD (2 PISTON TYPE) :

Exploded View"

.

8. Depress the brake pedal several times and verify that drag does not exist.
9. Install the front wheels and tires. Refer to 

WT-67, "Removal and Installation"

.

10. Check brake fluid level and refill as necessary. Refer to 

BR-8, "Inspection"

.

INSPECTION AFTER INSTALLATION

1. Check the drag of front disc brake. If any drag is found, follow the procedure described below.
2. Remove brake pads.
3. Using a suitable tool, press the pistons into the brake caliper body.

CAUTION:

Do not damage the piston boots.

4. Install brake pads.

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