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BR-38 < REMOVAL AND INSTALLATION > FRONT DISC BRAKE BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Removal and Installation INFOID:0000000011279890 WARNING: Clean dust on brake caliper and brake pad with a vacuum dust collector to minimize the hazard of air- borne particles or other materials. CAUTION: • Do not depress the brake pedal. • Do not spill or splash brake fluid on painted areas; it may cause paint damage. If brake fluid is splashed on painted areas, wash it away with water immediately. • Do not bend, twist or pull the brake hoses and piping. • Do not reuse drained brake fluid. NOTE: When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill- ing. REMOVAL 1. Remove reservoir cap from the reservoir tank. per sealing washers. CAUTION: Do not reuse copper sealing washers. 4. Remove slide pin bolts and the brake caliper. CAUTION: Do not drop brake pads or caliper. 5. Remove brake pads from the torque member. CAUTION: • Do not damage the piston boot. • Do not drop the brake pads, shims, or the shim covers. • Note the position of components during removal to aid with installation. INSTALLATION 1. Install brake pads to the torque member. CAUTION: • Do not damage the piston boot. • Do not drop the brake pads, shims, or the shim covers. 2. Position the brake caliper to torque member and install the slide pin bolts. Tighten to specification. 10. Brake hose 11. Copper sealing washers 12. Inner shim cover 13. Inner shim 14. Inner pad 15. Pad retainer 16. Anti-rattle clip 17. Outer pad 18. Outer shim 19. Outer shim cover A. Niglube Rx-2 B. Rubber grease C. Molykote® AS-880N D. Molykote® 7439 : Apply brake fluid. AWFIA0788ZZ |