Nissan Frontier. Manual - part 302

 

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Nissan Frontier. Manual - part 302

 

 

DLN-110

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

37. Remove the input bearing from the front case, using Tool.

38. Remove the baffle plate from the front case.
39. Remove the breather tube from the front case.

INSPECTION AFTER DISASSEMBLY 

Case

Check the contact surfaces of the shift rod and bearing for wear and

damage. If any is found, replace with a new one.

Sleeve

Check the items below. If necessary, replace them with new ones.

• Damage and excessive wear of the contact surfaces of the

sprocket, mainshaft and sleeve.

• Sleeve must move smoothly.

Gear, Shaft and Drive Chain

Tool number

: KV38100200 ( — )

PDIA0104E

PDIA0105E

PDIA0145E

PDIA0136E

TRANSFER ASSEMBLY

DLN-111

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

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Check the items below. If necessary, replace them with new ones.

• Damage, peeling, uneven wear and bending of the shaft.

• Excessive wear, damage and peeling of the gear.

Bearing

Check the bearing for damage and rough rotation. If necessary,

replace it with a new one.

ASSEMBLY

1. Install the breather tube.

CAUTION:

Install breather tube in the direction shown.

2. Install the baffle plate to the front case. Tighten the bolt to the

specified torque. Refer to 

DLN-104, "Disassembly and Assem-

bly"

.

CAUTION:

Install baffle plate by pushing it in the direction shown

while tightening the bolt.

SDIA2790E

MTF0041D

PDIA0107E

SDIA2479E

DLN-112

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

3. Install the input bearing to the front case, using Tool.

4. Install the new snap ring to the front case.

CAUTION:

Do not reuse snap ring.

5. Install the internal gear with the groove facing up into the front

case.

6. Install the snap ring to the front case.

CAUTION:

Do not reuse snap ring.

7. Install the planetary carrier assembly and sun gear assembly to

the front case, using Tool.

Tool number

: ST30720000 (J-25405)

PDIA0108E

PDIA0103E

PDIA0102E

PDIA0101E

Tool number

: KV38100200 ( — )

SDIA2791E

TRANSFER ASSEMBLY

DLN-113

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

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8. Install the snap ring to the sun gear.

CAUTION:

• Do not reuse snap ring.

• Do not damage sun gear.

9. Set the L-H sleeve together with the L-H shift fork assembly onto

the planetary carrier assembly.

10. Install the control shift rod assembly to the front case.

CAUTION:

Set pin of L-H shift fork assembly into the groove of drum

cam.

11. Turn the control shift rod assembly fully counterclockwise.

12. Install the L-H shift rod assembly through the L-H shift fork

assembly opening to the front case.

CAUTION:

Set pin of L-H shift rod assembly into the groove of drum

cam.

13. Install the mainshaft to the sun gear assembly.

14. Install the drive chain to the front drive shaft and sprocket.

CAUTION:

Install with the Identification mark of drive chain on the side

of the rear bearing of front drive shaft.

PDIA0099E

SDIA2438E

WDIA0215E

WDIA0216E

PDIA0110E

 

 

 

 

 

 

 

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