Nissan Frontier. Manual - part 301

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TRANSFER ASSEMBLY

8. Remove the 4LO switch [gray (with green paint)] and ATP switch

(black) from the front case.

9. Remove the wait detection switch (gray) from the rear case.

10. Remove check plug, check shift spring and check ball (M/T

models only).

11. Remove the dust cover from the rear case, using suitable tool.

CAUTION:

Do not damage rear case.

12. Remove oil cover from the dust cover.

13. Remove the rear oil seal from the rear case, using Tool.

CAUTION:

Do not damage rear case or mainshaft.

PDIA0090E

PDIA0091E

LDIA0193E

PDIA0092E

Tool number

: ST33290001 (J-34286)

SDIA2424E

TRANSFER ASSEMBLY

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14. Remove the input oil seal from the front case, using suitable

tool.

CAUTION:

Do not damage front case, sun gear or input bearing.

15. Remove the retainer bolts and gaskets.

16. Remove the rear case bolts, harness bracket and air breather

hose clamp from the rear case.

17. Separate the front case from the rear case. Then remove the

rear case by prying it up, using suitable tool.

CAUTION:

Do not damage the mating surface.

18. Remove the spacer from the control shift rod (A/T models only).

CAUTION:

Do not drop spacer.

19. Remove the snap ring from the mainshaft, using suitable tool.

PDIA0094E

SDIA2789E

SDIA3422E

PDIA0096E

SDIA2430E

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TRANSFER ASSEMBLY

20. Remove the mainshaft rear bearing from the mainshaft, using

suitable tool.

21. Remove the retainer from the mainshaft.

22. Remove the snap ring from the mainshaft, using suitable tool.
23. Remove the oil pump assembly from the mainshaft.

24. Remove the snap ring from the mainshaft, using suitable tool.
25. Remove the clutch gear from the mainshaft.

26. Remove the snap ring from the L-H shift rod assembly, using

suitable tool.

27. Remove the 2-4 sleeve and 2-4 shift fork assembly from the

mainshaft.

28. Remove the drive chain together with the sprocket and front

drive shaft from the front case.

29. Remove the mainshaft from the sun gear assembly.
30. Remove the L-H shift rod assembly and control shift rod assem-

bly from the front case.

31. Remove the L-H sleeve together with the L-H shift fork from the

planetary carrier assembly.

WDIA0135E

SDIA2461E

SDIA2462E

SDIA2463E

SDIA2464E

TRANSFER ASSEMBLY

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32. Remove the snap ring from the sun gear.

CAUTION:

Do not damage sun gear or input bearing.

33. Press the sun gear assembly and planetary carrier assembly

from the front case, using Tool.

34. Remove the snap ring from the front case.

35. Remove the internal gear from the front case.

36. Remove the snap ring from the front case.

PDIA0099E

Tool number

: KV38100200 ( — )

PDIA0100E

PDIA0101E

PDIA0305E

PDIA0103E