Nissan Frontier. Manual - part 303

 

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Nissan Frontier. Manual - part 303

 

 

DLN-114

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

15. Install the drive chain together with the front drive shaft and

sprocket to the front case.

16. Install the 2-4 sleeve and 2-4 shift fork assembly to the main-

shaft.

CAUTION:

• Install with proper orientation of 2-4 sleeve.

• Install 2-4 shift fork with engaging the grooves of 2-4 shift

fork in the retaining pin of 2-4 shift bracket.

17. Install the snap ring to the L-H shift rod assembly, using suitable

tool.

CAUTION:

Do not reuse snap ring.

18. Install the clutch gear to the mainshaft.

19. Install the snap ring to the mainshaft, using suitable tool.

CAUTION:

Do not reuse snap ring.

20. Install the oil pump assembly to the mainshaft.

21. Install the snap ring to the mainshaft, using suitable tool.

CAUTION:

Do not reuse snap ring.

SDIA2464E

SDIA2467E

SDIA2463E

SDIA2462E

SDIA2461E

TRANSFER ASSEMBLY

DLN-115

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

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22. Install the retainer to the mainshaft.

CAUTION:

Set the projection of oil pump assembly to the identification

hole, and then align locating hole of retainer to the L-H shift

rod assembly.

23. Install the mainshaft rear bearing to the mainshaft, using Tool.

CAUTION:

Do not push too hard in order to avoid snap rings becoming

dislodged from mainshaft.

24. Install the snap ring to the mainshaft, using suitable tool.

CAUTION:

Do not reuse snap ring.

25. Install the spacer to the control shift rod (A/T models only).

26. Apply liquid gasket to the mating surface of the front case. 

• Use Genuine Anaerobic Liquid Gasket or equivalent.

Refer to 

GI-21, "Recommended Chemical Products and

Sealants"

.

CAUTION:

Remove old sealant adhering to mating surfaces. Also

remove any moisture, oil, or foreign material adhering to

application and mating surfaces.

27. Install the rear case to the front case.

28. Tighten the bolts to the specified torque. Refer to 

DLN-103,

"Exploded View"

.

CAUTION:

Be sure to install the harness brackets and air breather

hose clamp.

SDIA2468E

Tool number

: KV32102700 ( — )

SDIA2469E

SDIA2430E

WDIA0217E

SDIA3422E

DLN-116

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

29. Install the retainer bolts with new gaskets. Tighten the bolts to

the specified torque. Refer to 

DLN-103, "Exploded View"

.

CAUTION:

• Do not reuse gasket.

• Tighten them to the specified torque again.

30. Apply petroleum jelly to the circumference of the oil seal, and

install it to the front case, using Tools.

CAUTION:

• Do not reuse oil seal.

• Apply petroleum jelly to oil seal.

31. Install the rear oil seal until it is flush with the end face of the rear

case, using Tool.

CAUTION:

• Do not reuse oil seal.

• Apply petroleum jelly to oil seal.

32. Install the oil cover until it reaches the end face of the new dust cover.

CAUTION:

Position the oil cover with the notch at bottom position.

33. Apply petroleum jelly to the circumference of the new dust cover.

Position the dust cover as shown.

CAUTION:

• Do not reuse dust cover.

• Position the protrusions at the position shown.

• (1): Dust cover

• (A): Protrusions

• (2): Rear case assembly

SDIA2789E

Dimension (A)

: 4.0 - 4.6 mm (0.157 - 0.181 in)

Tool number

(A): ST30720000 (J-25405)
(B): KV40104830 ( — )

SDIA3191E

Tool number

: KV38100500 ( — )

PDIA0115E

AWDIA0550GB

TRANSFER ASSEMBLY

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34. Install the dust cover to the rear case, using Tool.

CAUTION:

• Do not reuse dust cover.

• Apply petroleum jelly to dust cover.

35. Install check ball and check spring to rear case (M/T models only).
36. Apply sealant to thread of check plug, then install it to rear case

and tighten to the specified torque (M/T models only). Refer to

DLN-103, "Exploded View"

.

• Use Genuine Silicone RTV or equivalent. Refer to 

GI-21,

"Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant and oil adhering to threads.

37. Apply sealant to the threads of the wait detection switch (gray).

Then install it to the rear case and tighten to the specified

torque. Refer to 

DLN-103, "Exploded View"

.

• Use Genuine Silicone RTV or equivalent. Refer to 

GI-21,

"Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant and oil adhering to threads.

38. Apply sealant to the threads of the 4LO switch (gray with green

paint) and ATP switch (black). Then install them to the front case

and tighten to the specified torque. Refer to 

DLN-103, "Exploded

View"

.

• Use Genuine Silicone RTV or equivalent. Refer to 

GI-21,

"Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant and oil adhering to threads.

Tool number

: KV40105310 ( — )

PDIA0116E

SDIA3380E

SDIA3389E

SDIA3390E

 

 

 

 

 

 

 

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