Nissan Frontier. Manual - part 1220

CASE COMPONENTS

TM-91

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

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16.  Install dust seal (1) to rear extension using Tool (A) (for 2WD

models).

CAUTION:

• Do not reuse dust seal.

• When installing, do not incline dust seal.

(B): Seal lip

17. Apply recommended sealant to mating surface of rear extension

as shown.

• Use Genuine Silicone RTV or the equivalent. Refer to 

GI-

21, "Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant adhering to the mating surfaces. Also

remove any moisture, oil, or foreign material adhering to

both mating surfaces.

18. Install rear extension (or OD gear case) to adapter plate, and

then tighten bolts to the specified torque in order as shown.

Refer to 

TM-77, "Overhaul"

.

19. Install check shift pin and pivot bolt to transmission case, and

then tighten them to the specified torque. Refer to 

TM-77, "Over-

haul"

.

CAUTION:

Do not reuse check shift pin and pivot bolt.

Tool number

: KV38100500 ( — )

Dimension (H2) : 0.5 - 1.5 mm (0.020 - 0.059 in)

SCIA7342E

PCIB1278E

PCIB1279E

PCIB1226E

TM-92

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

CASE COMPONENTS

20. Install return spring plunger, return spring and return spring plug

to rear extension (or OD gear case), and then tighten return

spring plug to the specified torque. Refer to 

TM-77, "Overhaul"

. 

CAUTION:

• Do not reuse return spring plug.

• Apply gear oil to return spring plunger.

21. Install PNP switch and back-up lamp switch according to the following.
a. Install plunger to rear extension (or OD gear case).
b. Apply recommended sealant to threads of PNP switch and

back-up lamp switch.

• Use Genuine Silicone RTV or the equivalent. Refer to 

GI-

21, "Recommended Chemical Products and Sealants"

.

c.

Install PNP switch and back-up lamp switch to rear extension (or

OD gear case), and tighten them to the specified torque. Refer

to 

TM-77, "Overhaul"

.

22. Install clips to PNP switch and back-up lamp switch. 

CAUTION:

• Thread harness through the notch of clip.

• Thread the harness as shown.

23. Install striking arm according to the following.

PCIB1643E

PCIB1215E

PCIB1638E

PCIB1639E

CASE COMPONENTS

TM-93

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

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a. Install striking arm to striking rod assembly.
b. Install retaining pin to striking arm using suitable tool.

CAUTION:

Do not reuse retaining pin.

24. Install control housing according to the following.
a. Install gasket and control housing to rear extension (or OD gear

case).

CAUTION:

Do not reuse gasket.

b. Tighten bolts to the specified torque in order as shown. Refer to

TM-77, "Overhaul"

.

25. Install gasket to drain plug, and then install it to transmission

case. Tighten drain plug to the specified torque. Refer to 

TM-77,

"Overhaul"

.

CAUTION:

Do not reuse gasket.

26. Install gasket to filler plug, and then install it to transmission

case. Tighten filler plug to the specified torque. Refer to 

TM-77,

"Overhaul"

.

CAUTION:

• Do not reuse gasket.

• After oil is filled, tighten filler plug to specified torque.

PCIB1219E

PCIB1216E

PCIB1214E

PCIB1229E

TM-94

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

SHIFT CONTROL COMPONENTS

SHIFT CONTROL COMPONENTS

Disassembly

INFOID:0000000009480453

SHIFT CONTROL COMPONENTS

1. Remove rear extension (or OD gear case) and transmission case. Refer to 

TM-77, "Overhaul"

.

2. Install Tool to adapter plate, and then position in a vise.

CAUTION:

Do not directly secure mating surface of adapter plate in a

vise. 

3. Remove baffle plate bolts, and then remove baffle plate from

adapter plate.

4. Remove check ball plugs, check ball springs and check balls

from adapter plate.

5. Remove 3rd-4th control lever bolts, and then remove 3rd-4th

control lever and shifter cap from adapter plate.

Tool number

: ST22490000 ( — )

PCIB1230E

PCIB1325E

PCIB1231E

PCIB1232E