Nissan Frontier. Manual - part 1219

CASE COMPONENTS

TM-87

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

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Assembly

INFOID:0000000009480452

CASE COMPONENTS

1. Install main drive gear assembly, mainshaft assembly, counter gear assembly and reverse idler shaft

assembly. Refer to 

TM-77, "Overhaul"

.

2. Install fork rods and shift forks. Refer to 

TM-77, "Overhaul"

.

3. Install oil gutter to transmission case.

4. Install counter front bearing to transmission case.

CAUTION:

Apply multi-purpose grease to counter front bearing.

5. Apply recommended sealant to mating surface of transmission

case as shown.

• Use Genuine Silicone RTV or the equivalent. Refer to 

GI-

21, "Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant adhering to the mating surfaces. Also

remove any moisture, oil, or foreign material adhering to

both mating surfaces.

6. Install transmission case to adapter plate assembly.

PCIB1228E

PCIB0436E

PCIB1270E

PCIB1227E

TM-88

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

CASE COMPONENTS

7. Install snap ring to main drive gear bearing using suitable tool.

CAUTION:

Do not reuse snap ring.

8. Tighten baffle plate nut to the specified torque. Refer to 

TM-77,

"Overhaul"

.

9. Tighten baffle plate bolt to the specified torque. Refer to 

TM-77,

"Overhaul"

.

10. Install front cover oil seal to front cover using Tool.

CAUTION:

• Do not reuse front cover oil seal.

• Apply multi-purpose grease onto oil seal lip.

• When installing, do not incline front cover oil seal.

SCIA1532E

SCIA1443E

PCIB1271E

Tool number

: KV38102100 (J-25803-01)

Dimension (A)

: 8.55 - 9.55 mm (0.336 - 0.376 in)

PCIB1272E

CASE COMPONENTS

TM-89

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

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11. Install front cover according to the following.
a. Install front cover gasket and front cover to transmission case.

CAUTION:

Do not reuse front cover gasket.

b. Temporarily tighten 2 bolts in the positions shown.
c. Temporarily tighten remaining 9 bolts.

d. Tighten bolts to the specified torque in order as shown. Refer to

TM-77, "Overhaul"

.

CAUTION:

Do not reuse bolts indicated as (A) in the figure.

12. Install washer to withdrawal lever ball pin, and then install it to

front cover. Tighten withdrawal lever ball pin to the specified

torque. Refer to 

TM-77, "Overhaul"

.

PCIB1273E

PCIB1274E

PCIB1224E

TM-90

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

CASE COMPONENTS

13. Install counter end bearing to rear extension (or OD gear case)

using suitable tool [32 mm (1.26 in) dia.].

CAUTION:

• Do not reuse counter end bearing.

• Apply gear oil to counter end bearing.

• Install counter end bearing with maker stamp at upper

side.

14. Install rear extension oil gutter according to the following. (For 2WD models)
a. Install cap to rear extension oil gutter. 
b. Install rear extension oil gutter to rear extension, and then

tighten bolt to specified torque. Refer to 

TM-77, "Overhaul"

.

15. Install rear oil seal (1) to rear extension (or OD gear case) using

Tool (A).

CAUTION:

• Do not reuse rear oil seal.

• When installing, do not incline rear oil seal.

(B): Seal lip

Dimension (A) : 0.5 - 1.5 mm (0.020 - 0.059 in)

PCIB1275E

PCIB1221E

Tool number

: ST33200000 (J-26082)

Dimension (H1)
2WD models

: 1.2 - 2.2 mm (0.047 - 0.087 in)

4WD models

: -0.5 - 0.5 mm (-0.020 - 0.020 in)

SCIA7341E