Nissan Frontier. Manual - part 1221

SHIFT CONTROL COMPONENTS

TM-95

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

6. Remove retaining pin using suitable tool, and then remove 3rd -

4th fork rod bracket and 3rd-4th fork rod from adapter plate.

7. Remove check balls and interlock pin from adapter plate.

8. Remove retaining pin using a suitable tool, and then remove

3rd-4th shift fork and 3rd-4th fork rod (reversal side) from

adapter plate.

9. Remove retaining pin using a suitable tool, and then remove 1st-

2nd shift fork and 1st-2nd fork rod from adapter plate.

10. Remove interlock plunger and interlock pin from adapter plate.

PCIB0145E

PCIB0146E

PCIB0601E

PCIB0602E

PCIB0147E

TM-96

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

SHIFT CONTROL COMPONENTS

11. Remove retaining pin using suitable tool, and then remove

reverse shift fork and reverse fork rod from adapter plate.

12. Remove check balls from adapter plate.

13. Remove retaining pin using suitable tool, and then remove 5th-

6th fork rod bracket and 5th-6th fork rod from adapter plate.

14. Remove 5th-6th control lever bolts, and then remove 5th-6th

control lever from adapter plate.

15. Remove retaining pin using suitable tool, and then remove 5th-

6th shift fork and 5th-6th fork rod (reversal side) from adapter

plate.

SCIA1447E

PCIB0148E

PCIB0239E

PCIB1233E

PCIB0412E

SHIFT CONTROL COMPONENTS

TM-97

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

16. Remove retaining pin using suitable tool, and then remove stop-

per ring from striking rod assembly.

17. Remove striking rod assembly from adapter plate.

Inspection

INFOID:0000000009480454

SHIFT CONTROL COMPONENTS

If the contact surface on striking lever, fork rod, shift fork, etc., has

excessive wear, abrasion, bend, or any other damage, replace the

components.

Assembly

INFOID:0000000009480455

SHIFT CONTROL COMPONENTS

1. Install main drive gear assembly, mainshaft assembly, counter gear assembly and reverse idler shaft

assembly. Refer to 

TM-77, "Overhaul"

.

2. Install striking rod assembly according to the following.

PCIB1234E

PCIB1235E

PCIB1245E

TM-98

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

SHIFT CONTROL COMPONENTS

a. Install striking rod assembly to adapter plate.

b. Install stopper ring to striking rod assembly.
c.

Install retaining pin onto stopper ring using suitable tool.

CAUTION:

Do not reuse retaining pin.

3. Install 5th-6th fork rod (reversal side) according to the following.
a. Install 5th-6th shift fork to 5th-6th coupling sleeve.
b. Install 5th-6th fork rod (reversal side) to 5th-6th shift fork.
c.

Install retaining pin onto 5th-6th shift fork using suitable tool.

CAUTION:

Do not reuse retaining pin.

4. Install 5th-6th control lever to adapter plate, and then tighten

bolts to the specified torque. Refer to 

TM-77, "Overhaul"

.

CAUTION:

Install 5th-6th control lever with projection side upward.

5. Install 5th-6th fork rod according to the following.

PCIB1235E

PCIB1234E

PCIB0412E

PCIB1233E