Nissan March K13. Manual - part 648

STRUCTURE AND OPERATION

TM-9

< SYSTEM DESCRIPTION >

[5MT: RS5F91R]

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STRUCTURE AND OPERATION

Sectional View

INFOID:0000000006056559

1.

Clutch housing

2.

1st-2nd synchronizer hub assembly

3.

3rd-4th synchronizer hub assembly

4.

5th input gear

5.

5th-reverse synchronizer hub as-
sembly

6.

5th baulk ring

7.

5th main gear

8.

4th main gear

9.

3rd main gear

10. 2nd main gear

11.

2nd single cone synchronizer

12. 1st single cone synchronizer

13. 1st main gear

14. Differential side bearing

15. Differential 

16. Final gear

17. Mainshaft

18. Input shaft

JPDIC0580ZZ

TM-10

< DTC/CIRCUIT DIAGNOSIS >

[5MT: RS5F91R]

POSITION SWITCH

DTC/CIRCUIT DIAGNOSIS

POSITION SWITCH

BACK-UP LAMP SWITCH

BACK-UP LAMP SWITCH : Component Inspection

INFOID:0000000006056560

1.

CHECK BACK-UP LAMP SWITCH

1.

Disconnect position switch connector. Refer to 

TM-14, "Removal and Installation"

.

2.

Check continuity between position switch terminals.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> Replace position switch. Refer to 

TM-14, "Removal and

Installation"

. 

PARK/NEUTRAL POSITION (PNP) SWITCH

PARK/NEUTRAL POSITION (PNP) SWITCH : Component Inspection

INFOID:0000000006056561

1.

CHECK PARK/NEUTRAL POSITION (PNP) SWITCH

1.

Disconnect position switch connector. Refer to 

TM-14, "Removal and Installation"

.

2.

Check continuity between position switch terminals.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> Replace position switch. Refer to 

TM-14, "Removal and

Installation"

.

Terminals

Condition

Continuity

1

2

Reverse gear position

Existed

Except reverse gear position

Not existed

MCIA0157E

Terminals

Condition

Continuity

2

3

Neutral gear position

Existed

Except neutral gear position

Not existed

JPDIC0092ZZ

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

TM-11

< SYMPTOM DIAGNOSIS >

[5MT: RS5F91R]

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SYMPTOM DIAGNOSIS

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NVH Troubleshooting Chart

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Use the chart below to find the cause of the symptom. The numbers indicate the order of the inspection. If nec-
essary, repair or replace these parts.

SUSPECTED PARTS
(Possible cause)

OIL

 (Oil 

lev

e

l is

 l

o

w)

OI

L (W

ro

ng

 oi

l)

OIL

 (Oil 

lev

e

l is

 h

igh

)

GASKE

T (Damaged)

OIL SEAL (W

orn or 

damaged)

O-RING (W

orn

 or 

da

ma

ge

d)

SHIF

T CONTROL L

INKAGE 

(W

o

rn)  

    

    

    

    

    

     

    

    

    

 

SHIF

T FORK (W

o

rn)

GEAR (W

o

rn o

r da

m

age

d)

BEAR

ING

 (W

orn

 o

r 

da

ma

ge

d)

BAUL

K

 RING (W

orn

 o

r da

ma

ge

d)

INSE

R

T

 S

P

RING (Dam

ag

ed

)

Reference

TM

-1

2

TM

-2

1

TM

-1

5

TM

-2

1

TM

-2

1

Symptoms

Noise

1

2

3

3

Oil  leakage

3

1

2

2

2

Hard to shift or will not shift

1

1

2

3

3

Jumps out of gear

1

2

2

TM-12

< PERIODIC MAINTENANCE >

[5MT: RS5F91R]

GEAR OIL

PERIODIC MAINTENANCE

GEAR OIL

Inspection

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OIL LEAKAGE

Make sure that gear oil is not leaking from transaxle or around it.

OIL LEVEL

1.

Remove filler plug (1) and gasket from transaxle case.

2.

Check the oil level from filler plug mounting hole as shown in the
figure.

CAUTION:

Never start engine while checking oil level.

3.

Set a gasket on filler plug and then install it to transaxle case.

CAUTION:

Never reuse gasket.

4.

Tighten filler plug to the specified torque. Refer to 

TM-21,

"Exploded View"

.

Draining

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1.

Start engine and let it run to warm up transaxle.

2.

Stop engine. Remove drain plug (1) and gasket, using a socket
[Commercial service tool] and then drain gear oil.

3.

Set a gasket on drain plug and install it to clutch housing, using
a socket [Commercial service tool].

CAUTION:

Never reuse gasket.

4.

Tighten drain plug to the specified torque. Refer to 

TM-21,

"Exploded View"

.

Refilling

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1.

Remove filler plug (1) and gasket from transaxle case. 

2.

Fill with new gear oil until oil level reaches the specified limit at
filler plug mounting hole as shown in the figure.

3.

After refilling gear oil, check the oil level. Refer to 

TM-12,

"Inspection"

.

4.

Set a gasket on filler plug and then install it to transaxle case.

CAUTION:

Never reuse gasket.

5.

Tighten filler plug to the specified torque. Refer to 

TM-21, "Exploded View"

.

SCIA7119E

PCIB1504E

Oil grade and 
viscosity

: Refer to 

MA-8, "Fluids and Lubricants"

.

Oil capacity

: Refer to 

TM-49, "General Specification"

.

SCIA7119E