Nissan March K13. Manual - part 646

 

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Nissan March K13. Manual - part 646

 

 

TM-1

TRANSMISSION & DRIVELINE

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SECTION 

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CONTENTS

TRANSAXLE & TRANSMISSION

5MT: RS5F91R

PRECAUTION ...............................................

3

PRECAUTIONS ...................................................

3

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

3

Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect  ...................................
..

3

General Precautions  .................................................

4

PREPARATION ............................................

5

PREPARATION ...................................................

5

Special Service Tools ................................................

5

Commercial Service Tools  ........................................

7

SYSTEM DESCRIPTION  ..............................

8

COMPONENT PARTS  ........................................

8

Component Parts Location ........................................

8

STRUCTURE AND OPERATION ........................

9

Sectional View ...........................................................

9

DTC/CIRCUIT DIAGNOSIS  .........................

10

POSITION SWITCH ............................................

10

BACK-UP LAMP SWITCH  ........................................

10

BACK-UP LAMP SWITCH : Component Inspec-
tion ..........................................................................

10

PARK/NEUTRAL POSITION (PNP) SWITCH ...........

10

PARK/NEUTRAL POSITION (PNP) SWITCH : 
Component Inspection  ............................................

10

SYMPTOM DIAGNOSIS  ..............................

11

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  ............................

11

NVH Troubleshooting Chart  ....................................

11

PERIODIC MAINTENANCE  ........................

12

GEAR OIL  .........................................................

12

Inspection ................................................................

12

Draining ...................................................................

12

Refilling ....................................................................

12

REMOVAL AND INSTALLATION  ...............

13

SIDE OIL SEAL .................................................

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Removal and Installation  .........................................

13

Inspection ................................................................

13

POSITION SWITCH  ..........................................

14

Removal and Installation  .........................................

14

Inspection ................................................................

14

CONTROL LINKAGE ........................................

15

Exploded View .........................................................

15

Removal and Installation  .........................................

15

Inspection ................................................................

16

AIR BREATHER HOSE  ....................................

17

Exploded View .........................................................

17

Removal and Installation  .........................................

17

5TH MAIN GEAR ASSEMBLY  .........................

18

Removal and Installation  .........................................

18

Inspection ................................................................

18

UNIT REMOVAL AND INSTALLATION ......

19

TRANSAXLE ASSEMBLY ................................

19

Exploded View .........................................................

19

Removal and Installation  .........................................

19

Inspection ................................................................

20

UNIT DISASSEMBLY AND ASSEMBLY  ....

21

TRANSAXLE ASSEMBLY ................................

21

Exploded View .........................................................

21

Disassembly ............................................................

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Assembly .................................................................

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PRECAUTIONS

TM-3

< PRECAUTION >

[5MT: RS5F91R]

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PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000006056627

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.

WARNING:

• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.

• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this

Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery, and wait at least 3 minutes before performing any service.

Precaution Necessary for Steering Wheel Rotation after Battery Disconnect

INFOID:0000000006056628

NOTE:
• Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi-

tion, then disconnect both battery cables.

• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both

battery cables.

• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.

If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.

For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.

OPERATION PROCEDURE

1.

Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.

2.

Turn the push-button ignition switch to ACC position.
(At this time, the steering lock will be released.)

3.

Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.

4.

Perform the necessary repair operation.

5.

When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)

6.

Perform self-diagnosis check of all control units using CONSULT-III.

TM-4

< PRECAUTION >

[5MT: RS5F91R]

PRECAUTIONS

General Precautions

INFOID:0000000006056555

CAUTION:

• Never reuse CSC (Concentric Slave Cylinder). Because CSC slides back to the original position

every time when removing transaxle assembly. At this timing, dust on the sliding parts may damage
a seal of CSC and may cause clutch fluid leakage. 

CL-16, "Removal and Installation"

.

• Never reuse transaxle gear oil, once it has been drained.
• Check oil level or replace gear oil with vehicle on level surface.
• During removal or installation, keep inside of transaxle clear of dust or dirt.
• Check for the correct installation status prior to removal or disassembly. If matching marks are

required, be certain they never interfere with the function of the parts they are applied.

• In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to out-

side. If tightening sequence is specified, use it.

• Never damage sliding surfaces and mating surfaces.

 

 

 

 

 

 

 

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