Almera Tino V10 (2003 year). Manual - part 21

Check A/T fluid condition.

OK or NG

>> GO TO 5

>> GO TO 6

CHECK SYMPTOM

Check again.
OK or NG

>> INSPECTION END

>> 1. Perform TCM input/output signal inspection.

2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.

DETECT MALFUNCTIONING ITEM

Remove control valve assembly. Refer to

AT-392, "LINE PRESSURE SOLENOID VALVE"

Check the following items:

–

Valves to control line pressure (Pressure regulator valve, pressure modifier valve, pilot valve and pilot fil-
ter)

–

Line pressure solenoid valve (

)

Disassemble A/T.

Check the following items:

–

Oil pump assembly

–

Forward clutch assembly

–

Forward one-way clutch

–

Low one-way clutch

–

Low & reverse brake assembly

–

Torque converter

OK or NG

>> GO TO 5

>> Repair or replace damaged parts.

8. Vehicle Cannot Be Started From D

ECS009AE

SYMPTOM:
Vehicle cannot be started from D

on Cruise test — Part 1.

CHECK SYMPTOM

Is 6. Vehicle Does Not Creep Backward In “R” Position OK?

Yes or No

Yes

>> GO TO 2

>> Go to 6.

AT-317, "6. Vehicle Does Not Creep Backward In “R” Position"

SAT171B

AT-322

[EXC.F/EURO-OBD]

TROUBLE DIAGNOSES FOR SYMPTOMS

CHECK SELF-DIAGNOSTIC RESULTS

Does self-diagnosis show damage to vehicle speed sensor·A/T (rev-
olution sensor), shift solenoid valve A, B or vehicle speed sen-
sor·MTR after cruise test?
Yes or No

Yes

●

Check damaged circuit. Refer to the following items.

–

AT-347, "VEHICLE SPEED SENSOR - A/T (REVO-

LUTION SENSOR)"

–

–

AT-352, "DTC VEHICLE SPEED SENSOR MTR"

–

>> GO TO 3

CHECK THROTTLE POSITION SENSOR*

*: This sensor means accelerator pedal position (APP) sensor.
Refer to

AT-267, "Line Pressure Test"

OK or NG

>> GO TO 4

>> Repair or replace accelerator pedal position (APP) sen-

sor.

CHECK LINE PRESSURE

Check line pressure at stall point with selector lever in “D” position.
Refer to

OK or NG

>> GO TO 5

>> GO TO 8

CHECK A/T FLUID CONDITION

Remove oil pan, refer to

Check A/T fluid condition.

OK or NG

>> GO TO 6

>> GO TO 8

SCIA0770E

MCIA0096E

SAT494G

SAT171B

TROUBLE DIAGNOSES FOR SYMPTOMS

AT-323

[EXC.F/EURO-OBD]

DETECT MALFUNCTIONING ITEM

Remove control valve assembly. Refer to

Check the following items:

–

Shift valve A

–

Shift valve B

–

Shift solenoid valve A

–

Shift solenoid valve B

–

Pilot valve

–

Pilot filter

OK or NG

>> GO TO 7

>> Repair or replace damaged parts.

CHECK SYMPTOM

Check again.

OK or NG

>> INSPECTION END

>> 1. Perform TCM input/output signal inspection.

2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.

DETECT MALFUNCTIONING ITEM

Remove control valve assembly. Refer to

AT-320, "7. Vehicle Does Not Creep Forward In “D”, “2” Or “1” Position"

Check the following items:

–

Shift valve A

–

Shift valve B

–

Shift solenoid valve A

–

Shift solenoid valve B

–

Pilot valve

–

Pilot filter

Disassemble A/T.

Check the following items:

–

Forward clutch assembly

–

Forward one-way clutch

–

Low one-way clutch

–

High clutch assembly

–

Torque converter

–

Oil pump assembly

OK or NG

>> GO TO 7

>> Repair or replace damaged parts.

AT-324

[EXC.F/EURO-OBD]

TROUBLE DIAGNOSES FOR SYMPTOMS

9. A/T Does Not Shift: D

→

Or Does Not Kick down: D

→

ECS009AF

SYMPTOM:
A/T does not shift from D

to D

at the specified speed.

A/T does not shift from D

to D

when depressing accelerator pedal fully at the specified speed.

CHECK SYMPTOM

Are 7. Vehicle Does Not Creep Forward In “D”, “2” Or “1” Position and 8. Vehicle Cannot Be Started From D

OK?

Yes or No

Yes

>> GO TO 2

>> Go to

AT-321, "8. Vehi-

cle Cannot Be Started From D

CHECK PNP SWITCH CIRCUIT

With CONSULT-II

Does “TCM INPUT SIGNALS” in “DATA MONITOR” show damage to PNP switch circuit?

Without CONSULT-II

Does self-diagnosis show damage to PNP switch circuit?

Yes or No

Yes

>> Check PNP switch circuit. Refer to

AT-337, "21. TCM

Self-diagnosis Does Not Activate (PNP & Overdrive
Control Switches, and Throttle Position Sensor Circuit
Checks)"

>> GO TO 3

CHECK VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR) AND CHECK VEHICLE SPEED

SENSOR·MTR CIRCUIT

Check vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR circuit. Refer to

AT-347,

"VEHICLE SPEED SENSOR - A/T (REVOLUTION SENSOR)"

and

AT-352, "DTC VEHICLE SPEED SEN-

SOR MTR"

OK or NG

>> GO TO 4

>> Repair or replace vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR

circuits.

CHECK THROTTLE POSITION SENSOR*

*: This sensor means accelerator pedal position (APP) sensor.
Refer to

OK or NG

>> GO TO 5

>> Repair or replace accelerator pedal position (APP) sen-

sor.

SCIA0706E

MCIA0096E

TROUBLE DIAGNOSES FOR SYMPTOMS

AT-325

[EXC.F/EURO-OBD]

CHECK A/T FLUID CONIDITION

Remove oil pan, refer to

Check A/T fluid condition.

OK or NG

>> GO TO 6

>> GO TO 8

DETECT MALFUNCTIONING ITEM

Remove control valve. Refer to

Check the following items:

–

Shift valve A

–

Shift solenoid valve A (

)

–

Pilot valve

–

Pilot filter

OK or NG

>> GO TO 7

>> Repair or replace damaged parts.

CHECK SYMPTOM

Check again.

OK or NG

>> INSPECTION END

>> 1. Perform TCM input/output signal inspection.

2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.

DETECT MALFUNCTIONING ITEM

Remove control valve. Refer to

Check the following items:

–

Shift valve A

–

Shift solenoid valve A (

AT-320, "7. Vehicle Does Not Creep Forward In “D”, “2” Or “1” Position"

)

–

Pilot valve

–

Pilot filter

Disassemble A/T.

Check the following items:

–

Servo piston assembly

–

Brake band

–

Oil pump assembly

OK or NG

>> GO TO 7

>> Repair or replace damaged parts.

SAT171B

AT-326

[EXC.F/EURO-OBD]

TROUBLE DIAGNOSES FOR SYMPTOMS

10. A/T Does Not Shift: D

→

ECS009AG

SYMPTOM:
A/T does not shift from D

to D

at the specified speed.

CHECK SYMPTOM

Are 7. Vehicle Does Not Creep Forward In “D”, “2” Or “1” Position and 8. Vehicle Cannot Be Started From D

OK?

Yes or No

Yes

>> GO TO 2

>> Go to

AT-321, "8. Vehi-

cle Cannot Be Started From D

CHECK PNP SWITCH CIRCUIT

With CONSULT-II

Does “TCM INPUT SIGNALS” in “DATA MONITOR” show damage to PNP switch circuit?

Without CONSULT-II

Does self-diagnosis show damage to PNP switch circuit?

Yes or No

Yes

>> Check PNP switch circuit. Refer to

AT-337, "21. TCM

Self-diagnosis Does Not Activate (PNP & Overdrive
Control Switches, and Throttle Position Sensor Circuit
Checks)"

>> GO TO 3

CHECK THROTTLE POSITION SENSOR*

*: This sensor means accelerator pedal position (APP) sensor.
Refer to

OK or NG

>> GO TO 4

>> Repair or replace throttle position sensor.

CHECK A/T FLUID CONDITION

Remove oil pan, refer to

Check A/T fluid condition.

OK or NG

>> GO TO 5

>> GO TO 7

SCIA0706E

MCIA0096E

SAT171B

TROUBLE DIAGNOSES FOR SYMPTOMS

AT-327

[EXC.F/EURO-OBD]

DETECT MALFUNCTIONING ITEM

Remove control valve assembly. Refer to

Check the following items:

–

Shift valve B

–

Shift solenoid valve B (

)

–

Pilot valve

–

Pilot filter

OK or NG

>> GO TO 6

>> Repair or replace damaged parts.

CHECK SYMPTOM

Check again.

OK or NG

>> INSPECTION END

>> 1. Perform TCM input/output signal inspection.

2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.

DETECT MALFUNCTIONING ITEM

Remove control valve assembly. Refer to

Check the following items:

–

Shift valve B

–

Shift solenoid valve B (

AT-320, "7. Vehicle Does Not Creep Forward In “D”, “2” Or “1” Position"

)

–

Pilot valve

–

Pilot filter

Disassemble A/T.

Check the following items:

–

Servo piston assembly

–

High clutch assembly

–

Oil pump assembly

OK or NG

>> GO TO 6

>> Repair or replace damaged parts.

AT-328

[EXC.F/EURO-OBD]

TROUBLE DIAGNOSES FOR SYMPTOMS

11. A/T Does Not Shift: D

→

ECS009AH

SYMPTOM:

●

A/T does not shift from D

to D

at the specified speed.

●

A/T must be warm before D

to D

shift will occur.

CHECK SYMPTOM

Are 7. Vehicle Does Not Creep Forward In “D”, “2” Or “1” Position and 8. Vehicle Cannot Be Started From D

OK?

Yes or No

Yes

>> GO TO 2

>> Go to

AT-321, "8. Vehicle

Cannot Be Started From D

CHECK SELF-DIAGNOSTIC RESULTS

Does self-diagnosis, after cruise test, show damage to any of the following circuits?

●

PNP switch

●

Overdrive control switch

●

A/T fluid temperature sensor

●

Vehicle speed sensor·A/T (revolution sensor)

●

Shift solenoid valve A or B

●

Vehicle speed sensor·MTR

Yes or No

Yes

●

Check damaged circuit. Refer to the following items.

–

AT-347, "VEHICLE SPEED SENSOR - A/T (REVO-
LUTION SENSOR)"

–

–

AT-381, "BATT/FLUID TEMP SEN (A/T FLUID TEMP
SENSOR CIRCUIT AND TCM POWER SOURCE)"

–

–

AT-352, "DTC VEHICLE SPEED SENSOR MTR"

–

AT-337, "21. TCM Self-diagnosis Does Not Activate (PNP & Overdrive Control Switches, and
Throttle Position Sensor Circuit Checks)"

>> GO TO 3

CHECK THROTTLE POSITION SENSOR*

*: This sensor means accelerator pedal position (APP) sensor.
Refer to

OK or NG

>> GO TO 4

>> Repair or replace throttle position sensor.

SCIA0771E

MCIA0096E

TROUBLE DIAGNOSES FOR SYMPTOMS

AT-329

[EXC.F/EURO-OBD]

CHECK A/T FLUID CONDITION

Remove oil pan, refer to

Check A/T fluid condition.

OK or NG

>> GO TO 5

>> GO TO 7

DETECT MALFUNCTIONING ITEM

Remove control valve assembly. Refer to

Check the following items:

–

Shift valve B

–

Overrun clutch control valve

–

Shift solenoid valve B

–

Pilot valve

–

Pilot filter

OK or NG

>> GO TO 6

>> Repair or replace damaged parts.

CHECK SYMPTOM

Check again.

OK or NG

>> INSPECTION END

>> 1. Perform TCM input/output signal inspection.

2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.

DETECT MALFUNCTIONING ITEM

Remove control valve assembly. Refer to

AT-376, "TORQUE CONVERTER CLUTCH

Check the following items:

–

Shift valve B

–

Overrun clutch control valve

–

Shift solenoid valve B

–

Pilot valve

–

Pilot filter

Disassemble A/T.

Check the following items:

–

Servo piston assembly

–

Brake band

–

Torque converter

–

Oil pump assembly

OK or NG

>> GO TO 6

>> Repair or replace damaged parts.

SAT171B

AT-330

[EXC.F/EURO-OBD]

TROUBLE DIAGNOSES FOR SYMPTOMS

12. A/T Does Not Perform Lock-up

ECS009AI

SYMPTOM:
A/T does not perform lock-up at the specified speed.

CHECK SELF-DIAGNOSTIC RESULTS

Does self-diagnosis show damage to torque converter clutch sole-
noid valve circuit after cruise test?

Yes or No

Yes

>> Check torque converter clutch solenoid valve circuit.

Refer to

SOLENOID VALVE"

>> GO TO 2

CHECK THROTTLE POSITION SENSOR*

*: This sensor means accelerator pedal position (APP) sensor.
Refer to

OK or NG

>> GO TO 3

>> Repair or replace throttle position sensor.

DETECT MALFUNCTIONING ITEM

Remove control valve. Refer to

Check following items:

–

Torque converter clutch control valve

–

Torque converter relief valve

–

Torque converter clutch solenoid valve

–

Pilot valve

–

Pilot filter

OK or NG

>> GO TO 4

>> Repair or replace damaged parts.

CHECK SYMPTOM

Check again.

OK or NG

>> INSPECTION END

>> 1. Perform TCM input/output signal inspection.

2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.

13. A/T Does Not Hold Lock-up Condition

ECS009AJ

SYMPTOM:
A/T does not hold lock-up condition for more than 30 seconds.

SCIA0772E

MCIA0096E

TROUBLE DIAGNOSES FOR SYMPTOMS

AT-331

[EXC.F/EURO-OBD]

CHECK DIAGNOSTIC RESULTS

Does self-diagnosis show damage to engine speed signal circuit
after cruise test?

Yes or No

Yes

>> Check engine speed signal circuit. Refer to

AT-387,

"ENGINE SPEED SIGNAL"

>> GO TO 2

CHECK A/T FLUID CONDITION

Remove oil pan, refer to

Check A/T fluid condition.

OK or NG

>> GO TO 3

>> GO TO 5

DETECT MALFUNCTIONING ITEM

Remove control valve assembly. Refer to

Check the following items:

–

Torque converter clutch control valve

–

Pilot valve

–

Pilot filter

OK or NG

>> GO TO 4

>> Repair or replace damaged parts.

CHECK SYMPTOM

Check again.

OK or NG

>> INSPECTION END

>> 1. Perform TCM input/output signal inspection.

2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.

SCIA0773E

SAT171B

AT-332

[EXC.F/EURO-OBD]

TROUBLE DIAGNOSES FOR SYMPTOMS

DETECT MALFUNCTIONING ITEM

Remove control valve assembly. Refer to

"21. TCM Self-diagnosis Does Not Activate (PNP &
Overdrive Control Switches, and Throttle Position Sen-
sor Circuit Checks)"

Check the following items:

–

Torque converter clutch control valve

–

Pilot valve

–

Pilot filter

Disassemble A/T.

Check torque converter and oil pump assembly.

OK or NG

>> GO TO 4

>> Repair or replace damaged parts.

14. Lock-up Is Not Released

ECS009AK

SYMPTOM:
Lock-up is not released when accelerator pedal is released.

CHECK THROTTLE POSITION SENSOR* CIRCUIT

*: This sensor means accelerator pedal position (APP) sensor.

With CONSULT-II

Does “TCM INPUT SIGNALS” in “DATA MONITOR” show damage throttle position sensor circuit?

Without CONSULT-II

Does self-diagnosis show damage to throttle position sensor circuit?

Yes or No

Yes

>> Check throttle position sensor circuit. Refer to

AT-337,

>> GO TO 2

CHECK SYMPTOM

Check again.

OK or NG

>> INSPECTION END

>> 1. Perform TCM input/output signal inspection.

2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.

15. Engine Speed Does Not Return To Idle (Light Braking D

→

)

ECS009AL

SYMPTOM:

●

Engine speed does not smoothly return to idle when A/T shifts from D

to D

●

Vehicle does not decelerate by engine brake when turning overdrive control switch OFF.

●

Vehicle does not decelerate by engine brake when shifting A/T from “D” to “2” position.

SCIA0706E

TROUBLE DIAGNOSES FOR SYMPTOMS

AT-333

[EXC.F/EURO-OBD]

CHECK SELF-DIAGNOSTIC RESULTS

Does self-diagnosis show damage to overrun clutch solenoid valve
circuit after cruise test?

Yes or NO

Yes

>> Check overrun clutch solenoid valve circuit. Refer to

AT-

371, "OVERRUN CLUTCH SOLENOID VALVE"

>> GO TO 2

CHECK THROTTLE POSITION SENSOR*

*: This sensor means accelerator pedal position (APP) sensor.
Refer to

AT-356, "ACCELE RATOR PEDAL POSITION

OK or NG

>> GO TO 3

>> Repair or replace accelerator pedal position (APP) sen-

sor. (

(APP) SENSOR"

)

CHECK A/T FLUID CONDITION

Remove oil pan, refer to

Check A/T fluid condition.

OK or NG

>> GO TO 4

>> GO TO 6

DETECT MALFUNCTIONING ITEM

Remove control valve assembly. Refer to

AT-371, "OVERRUN CLUTCH SOLENOID VALVE"

Check the following items:

–

Overrun clutch control valve

–

Overrun clutch reducing valve

–

Overrun clutch solenoid valve (

OK or NG

>> GO TO 5

>> Repair or replace damaged parts.

SCIA0774E

MCIA0096E

SAT171B

AT-334

[EXC.F/EURO-OBD]

TROUBLE DIAGNOSES FOR SYMPTOMS

CHECK SYMPTOM

Check again.

OK or NG

>> INSPECTION END

>> 1. Perform TCM input/output signal inspection.

2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.

DETECT MALFUNCTIONING ITEM

Remove control valve assembly. Refer to

AT-371, "OVERRUN CLUTCH SOLENOID VALVE"

Check the following items:

–

Overrun clutch control valve

–

Overrun clutch reducing valve

–

Overrun clutch solenoid valve (

)

Disassemble A/T.

Check the following items:

–

Overrun clutch assembly

–

Oil pump assembly

OK or NG

>> GO TO 5

>> Repair or replace damaged parts.

16. Vehicle Does Not Start From D

ECS009AM

SYMPTOM:
Vehicle does not start from D

on Cruise test — Part 2.

CHECK SELF-DIAGNOSTIC RESULTS

Does self-diagnosis show damage to vehicle speed sensor·A/T (rev-
olution sensor), shift solenoid valve A, B or vehicle speed sen-
sor·MTR after cruise test?

Yes or No

Yes

●

Check damaged circuit. Refer to the following items.

–

AT-347, "VEHICLE SPEED SENSOR - A/T (REVO-

LUTION SENSOR)"

–

–