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Nissan Pathfinder (2010 year). Manual - part 215

TRANSFER ASSEMBLY

DLN-293

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DLN

3. Install the input bearing to the front case using Tool.

4. Install the new snap ring to the front case.

CAUTION:

Do not reuse snap ring.

5. Install the internal gear with the groove facing up into the front

case.

6. Install the new snap ring to the front case.

CAUTION:

Do not reuse snap ring.

7. Install the planetary carrier assembly and sun gear assembly to

the front case using Tool.

Tool number

: ST30720000 (J-25405)

PDIA0108E

PDIA0103E

PDIA0102E

PDIA0101E

Tool number

: KV38100200 ( — )

SDIA2791E

2010 Pathfinder

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TRANSFER ASSEMBLY

8. Install the new snap ring to the sun gear.

CAUTION:

• Do not reuse snap ring.

• Do not damage sun gear.

9. Set the L-H sleeve together with the L-H shift fork assembly onto

the planetary carrier assembly.

10. Install the control shift rod assembly to the front case.

CAUTION:

Set pin of L-H shift fork assembly into the groove of drum

cam.

11. Turn the control shift rod assembly fully counterclockwise.

12. Install the L-H shift rod assembly through the L-H shift fork

assembly opening to the front case.

CAUTION:

Set pin of L-H shift rod assembly into the groove of drum

cam.

13. Install the mainshaft to the sun gear assembly.

14. Install the drive chain to the front drive shaft and sprocket.

CAUTION:

Install with the Identification mark of drive chain on the side

of the rear bearing of front drive shaft.

PDIA0099E

SDIA2438E

WDIA0215E

WDIA0216E

PDIA0110E

2010 Pathfinder

TRANSFER ASSEMBLY

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15. Install the drive chain together with the front drive shaft and

sprocket to the front case.

16. Install the 2-4 sleeve and 2-4 shift fork assembly to the main-

shaft.

CAUTION:

• Install with proper orientation of 2-4 sleeve.

• Install 2-4 shift fork with engaging the grooves of 2-4 shift

fork in the retaining pin of 2-4 shift bracket.

17. Install the new snap ring to the L-H shift rod assembly using suit-

able tool.

CAUTION:

Do not reuse snap ring.

18. Install the clutch gear to the mainshaft.

19. Install the new snap ring to the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

20. Install the oil pump assembly to the mainshaft.

21. Install the new snap ring to the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

SDIA2464E

SDIA2467E

SDIA2463E

SDIA2462E

SDIA2461E

2010 Pathfinder

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TRANSFER ASSEMBLY

22. Install the retainer to the mainshaft.

CAUTION:

Set the projection of oil pump assembly to the identification

hole, and then align locating hole of retainer to the L-H shift

rod assembly.

23. Install the mainshaft rear bearing to the mainshaft using Tool.

CAUTION:

Do not push too hard in order to avoid snap rings becoming

dislodged from mainshaft.

24. Install the new snap ring to the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

25. Install the spacer to the control shift rod.

26. Apply liquid gasket to the mating surface of the front case.

•

Use Genuine Anaerobic Liquid Gasket or equivalent.

Refer to

Sealants"

CAUTION:

Remove old sealant adhering to mating surfaces. Also

remove any moisture, oil, or foreign material adhering to

application and mating surfaces.

27. Install the rear case to the front case.

28. Tighten the bolts to the specified torque. Refer to

DLN-152,

"Component Parts Location"

CAUTION:

Be sure to install the harness brackets and air breather

hose clamp.

SDIA2468E

Tool number

: KV32102700 ( — )

SDIA2469E

SDIA2430E

WDIA0217E

SDIA3422E

2010 Pathfinder

TRANSFER ASSEMBLY

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29. Install the retainer bolts with new gaskets. Tighten the bolts to

the specified torque. Refer to

DLN-152, "Component Parts

Location"

CAUTION:

• Do not reuse gasket.

• Tighten them to the specified torque again.

30. Apply petroleum jelly to the circumference of the new oil seal,

and install it to the front case using Tools.

CAUTION:

• Do not reuse oil seal.

• Apply petroleum jelly to oil seal.

31. Install the new rear oil seal until it is flush with the end face of the

rear case using Tool.

CAUTION:

Apply petroleum jelly to oil seal.

32. Install the oil cover until it reaches the end face of the new dust cover.

CAUTION:

• Do not reuse oil cover.

• Position oil cover with the notch at the bottom position.

33. Apply petroleum jelly to the circumference of the new dust cover.

Position the new dust cover as shown.

CAUTION:

Position the protrusions at the position shown.

• 1: Dust cover

• 2: Rear case assembly

• A: Protrusions

SDIA2789E

Tool number

A: ST30720000 (J-25405)
B: KV40104830 ( — )

Dimension A

: 4.0 - 4.6 mm (0.157 - 0.181 in)

SDIA3191E

Tool number

: KV38100500 ( — )

PDIA0115E

AWDIA0550GB

2010 Pathfinder

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TRANSFER ASSEMBLY

34. Install the new dust cover to the rear case using Tool.

CAUTION:

• Do not reuse dust cover.

• Apply petroleum jelly to dust cover.

35. Apply sealant to the threads of the wait detection switch (gray).

Then install it to the rear case and tighten to the specified

torque. Refer to

DLN-152, "Component Parts Location"

•

Use Genuine Silicone RTV or equivalent. Refer to

GI-14,

CAUTION:

Remove old sealant and oil adhering to threads.

36. Apply sealant to the threads of the 4LO switch (gray with green

paint) and ATP switch (black). Then install them to the front case

and tighten to the specified torque. Refer to

DLN-152, "Compo-

nent Parts Location"

•

Use Genuine Silicone RTV or equivalent. Refer to

GI-14,

CAUTION:

Remove old sealant and oil adhering to threads.

37. Install the new front oil seal until it is flush with the end face of

the front case using Tool.

CAUTION:

• Do not reuse oil seal.

• Apply petroleum jelly to oil seal.

38. Align the matching mark on the front drive shaft with the mark on

the companion flange, then install the companion flange.

Tool number

: KV40105310 ( — )

PDIA0116E

SDIA3389E

SDIA3390E

Tool number

: KV38100500 ( — )

PDIA0117E

SDIA2779E

2010 Pathfinder

TRANSFER ASSEMBLY

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39. Install the new companion flange self-lock nut. Tighten to the

specified torque using suitable tool. Refer to

DLN-152, "Compo-

nent Parts Location"

CAUTION:

Do not reuse self-lock nut.

40. Install the new O-ring to the transfer control device.

CAUTION:

• Do not reuse O-ring.

• Apply petroleum jelly to O-ring.

41. Install the transfer control device to the rear case.
a. Turn the control shift rod fully counterclockwise using a suitable

tool, and then put a mark on the control shift rod.

b. Align the transfer control device shaft cutout with the mark on

the control shift rod, and install it.

NOTE:

Turn the transfer control device when the transfer control device

connection does not match.

c. Tighten the bolts to the specified torque. Refer to

DLN-152,

"Component Parts Location"

WDIA0219E

SDIA3378E

PDIA0119E

PDIA0120E

SDIA2212E

2010 Pathfinder

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TRANSFER ASSEMBLY

42. Install the drain plug and filler plug with new gaskets to the rear case. Tighten to the specified torque.

Refer to

DLN-152, "Component Parts Location"

CAUTION:

Do not reuse gaskets.

2010 Pathfinder

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