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Nissan Pathfinder (2010 year). Manual - part 214

TRANSFER ASSEMBLY

DLN-285

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

DLN

DISASSEMBLY

1. Remove the drain plug and filler plug.

Input bearing

Snap ring

Internal gear

Carrier bearing

Sun gear

Needle bearing

Metal bushing

Planetary carrier assembly

L-H sleeve

10. Drive chain

11. Mainshaft

12. Sprocket

13. 2-4 sleeve

14. Clutch gear

15. Oil pump assembly

16. Retainer

17. Mainshaft rear bearing

18. Front bearing

19. Front drive shaft

20. Rear bearing

21. L-H shift fork

22. L-H shift rod

23. Retaining pin

24. 2-4 shift bracket

25. 2-4 shift fork

26. Fork guide collar

27. 2-4 shift fork spring

28. Retaining ring

29. Snap ring

30. Shift collar

31. Clevis pin

32. Drum cam

33. Control shift rod

34. Spacer

AWDIA0016GB

2010 Pathfinder

DLN-286

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

2. Remove the transfer control device from the rear case.
3. Remove the O-ring from the transfer control device.

4. Remove the self-lock nut from the companion flange using suit-

able tool.

5. Put a matching mark on top of the front drive shaft in line with

the mark on the companion flange.

CAUTION:

Use paint to make the matching mark on the front drive

shaft. Do not damage the front drive shaft.

6. Remove the companion flange using suitable tool.

7. Remove the front oil seal from the front case using Tool.

CAUTION:

Do not damage front case or front drive shaft.

SDIA2212E

SDIA2841E

SDIA2779E

WDIA0133E

Tool number

: ST33290001 (J-34286)

SDIA2423E

2010 Pathfinder

TRANSFER ASSEMBLY

DLN-287

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

DLN

8. Remove the 4LO switch [gray (with green paint)] and ATP switch

(black) from the front case.

9. Remove the wait detection switch (gray) from the rear case.

10. Remove the dust cover from the rear case using suitable tool.

CAUTION:

Do not damage rear case.

11. Remove oil cover from dust cover.
12. Remove the rear oil seal from the rear case using Tool.

CAUTION:

Do not damage rear case or mainshaft.

PDIA0090E

PDIA0091E

PDIA0092E

Tool number

: ST33290001 (J-34286)

SDIA2424E

2010 Pathfinder

DLN-288

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

13. Remove the input oil seal from the front case using suitable tool.

CAUTION:

Do not damage front case, sun gear or input bearing.

14. Remove the retainer bolts and gaskets.

15. Remove the rear case bolts, harness bracket and air breather

hose clamp from the rear case.

16. Separate the front case from the rear case. Then remove the

rear case by prying it up using suitable tool.

CAUTION:

Do not damage the mating surface.

17. Remove the spacer from the control shift rod.

CAUTION:

Do not drop spacer.

18. Remove the snap ring from the mainshaft using suitable tool.

PDIA0094E

SDIA2789E

SDIA3422E

PDIA0096E

SDIA2430E

2010 Pathfinder

TRANSFER ASSEMBLY

DLN-289

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

DLN

19. Remove the mainshaft rear bearing from the mainshaft using

suitable tools.

20. Remove the retainer from the mainshaft.

21. Remove the snap ring from the mainshaft using suitable tool.
22. Remove the oil pump assembly from the mainshaft.

23. Remove the snap ring from the mainshaft using suitable tool.
24. Remove the clutch gear from the mainshaft.

25. Remove the snap ring from the L-H shift rod assembly using

suitable tool.

26. Remove the 2-4 sleeve and 2-4 shift fork assembly from the

mainshaft.

27. Remove the drive chain together with the sprocket and front

drive shaft from the front case.

28. Remove the mainshaft from the sun gear assembly.
29. Remove the L-H shift rod assembly and control shift rod assem-

bly from the front case.

30. Remove the L-H sleeve together with the L-H shift fork from the

planetary carrier assembly.

WDIA0135E

SDIA2461E

SDIA2462E

SDIA2463E

SDIA2464E

2010 Pathfinder

DLN-290

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

31. Remove the snap ring from the sun gear.

CAUTION:

Do not damage sun gear or input bearing.

32. Press the sun gear assembly and planetary carrier assembly

from the front case using Tool.

33. Remove the snap ring from the front case.

34. Remove the internal gear from the front case.

35. Remove the snap ring from the front case.

PDIA0099E

Tool number

: KV38100200 ( — )

PDIA0100E

PDIA0101E

PDIA0305E

PDIA0103E

2010 Pathfinder

TRANSFER ASSEMBLY

DLN-291

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

DLN

36. Remove the input bearing from the front case using Tool.

37. Remove the baffle plate from the front case.
38. Remove the breather tube from the front case.

INSPECTION AFTER DISASSEMBLY

Case

Check the contact surfaces of the shift rod and bearing for wear and

damage. If any is found, replace with a new one.

Sleeve

Check the items below. If necessary, replace them with new ones.

• Damage and excessive wear of the contact surfaces of the

sprocket, mainshaft and sleeve.

• Sleeve must move smoothly.

Gear, Shaft and Drive Chain

Tool number

: KV38100200 ( — )

PDIA0104E

PDIA0105E

PDIA0145E

PDIA0136E

2010 Pathfinder

DLN-292

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

Check the items below. If necessary, replace them with new ones.

• Damage, peeling, uneven wear and bending of the shaft.

• Excessive wear, damage and peeling of the gear.

Bearing

Check the bearing for damage and rough rotation. If necessary,

replace it with a new one.

ASSEMBLY

1. Install the breather tube.

CAUTION:

Install breather tube in the direction shown.

2. Install the baffle plate to the front case. Tighten the bolt to the

specified torque. Refer to

DLN-152, "Component Parts Loca-

tion"

CAUTION:

Install baffle plate by pushing it in the direction shown

while tightening the bolt.

SDIA2790E

MTF0041D

PDIA0107E

SDIA2479E

2010 Pathfinder

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