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Nissan Pathfinder (2010 year). Manual - part 213

TRANSFER CONTROL DEVICE

DLN-277

< ON-VEHICLE REPAIR >

[TRANSFER: TX15B]

DLN

TRANSFER CONTROL DEVICE

Removal and Installation

INFOID:0000000005258440

REMOVAL

1. Switch the 4WD shift switch to 2WD and set the transfer assembly to 2WD.
2. Disconnect the transfer control device connector.
3. Remove the breather hose from the transfer control device.
4. Remove the bolts and detach the transfer control device.

INSTALLATION

1. Install the new O-ring to the transfer control device.

CAUTION:

• Do not reuse O-ring.

• Apply petroleum jelly to O-ring.

2. Install the transfer control device.
a. Turn the control shift rod fully counterclockwise using a suitable

tool, and then put a mark on the control shift rod.

b. Align the transfer control device shaft cutout with the mark on

the control shift rod, and install.

NOTE:

Turn the transfer control device when the transfer control device

connection does not match.

LDIA0136E

SDIA3378E

PDIA0119E

PDIA0120E

2010 Pathfinder

DLN-278

< ON-VEHICLE REPAIR >

[TRANSFER: TX15B]

TRANSFER CONTROL DEVICE

Tighten the bolts to the specified torque. Refer to

DLN-283, "Dis-

assembly and Assembly"

3. Install the breather hose to the transfer control device.
4. Connect the transfer control device connector.
5. After the installation, check the 4WD shift indicator pattern. If

NG, adjust the position between the transfer assembly and

transfer control unit. Refer to

DLN-265, "Precaution for Transfer

Assembly and Transfer Control Unit Replacement"

SDIA2212E

2010 Pathfinder

AIR BREATHER HOSE

DLN-279

< ON-VEHICLE REPAIR >

[TRANSFER: TX15B]

DLN

AIR BREATHER HOSE

Removal and Installation

INFOID:0000000005258441

CAUTION:

• Make sure there are no pinched or restricted areas on each air breather hose caused by folding or

bending when installing it.

• Install each air breather hose into the breather tube (metal

connector) until the hose end reaches the end of the curved

section. Set each air breather hose with paint mark facing

upward.

- A: Transfer control device air breather hose

- B: A/T air breather hose

- C: Paint marks

- D: Transfer air breather hose

• Install transfer control device air breather hose and transfer

air breather hose on clip A and clip B with the paint mark fac-

ing upward.

Breather tube

Clip A

Clip B

Clip C

Clip D

Breather tube (transfer)

Air breather hose clamp

Transfer control device

SDIA3351E

AWDIA0628GB

SDIA3353E

2010 Pathfinder

DLN-280

< ON-VEHICLE REPAIR >

[TRANSFER: TX15B]

AIR BREATHER HOSE

• Install clip C on transfer control device air breather hose and

transfer air breather hose with the paint mark matched.

• Install transfer control device air breather hose and transfer

air breather hose on clip D with the paint mark facing upward.

• Install transfer air breather hose into the breather tube (trans-

fer, metal connector) until the hose end reaches the base of

the tube. Set transfer air breather hose with paint mark facing

upward.

• Install transfer control device air breather hose into transfer

control device (case connector) until the hose end reaches

the base of the tube. Set transfer control device air breather

hose with paint mark facing forward.

SDIA3354E

SDIA3355E

SDIA3196E

SDIA3300E

2010 Pathfinder

TRANSFER ASSEMBLY

DLN-281

< REMOVAL AND INSTALLATION >

[TRANSFER: TX15B]

DLN

REMOVAL AND INSTALLATION

TRANSFER ASSEMBLY

Removal and Installation

INFOID:0000000005258442

REMOVAL

1. Switch 4WD shift switch to 2WD and set transfer assembly to 2WD.
2. Remove the undercovers using power tool.
3. Drain the transfer fluid. Refer to

DLN-271

4. Remove the center exhaust tube and main muffler. Refer to

EX-7, "Removal and Installation"

5. Remove the front and rear propeller shafts. Refer to

DLN-315, "Removal and Installation"

(front),

DLN-

325, "Removal and Installation"

(rear).

CAUTION:

Do not damage spline, sleeve yoke and rear oil seal when removing rear propeller shaft.

NOTE:

Insert a plug into the rear oil seal after removing the rear propeller shaft.

6. Remove the A/T nuts from the A/T crossmember. Refer to

TM-194, "4WD : Exploded View"

7. Position two suitable jacks under the A/T and transfer assembly.
8. Remove the A/T crossmember. Refer to

TM-194, "4WD : Exploded View"

WARNING:

Support A/T and transfer assembly using two suitable jacks while removing A/T crossmember.

9. Disconnect the electrical connectors from the following:

• ATP switch

• 4LO switch

• Wait detection switch

• Transfer control device

10. Disconnect each air breather hose from the following. Refer to

TM-187, "4WD : Removal and Installation"

• Transfer control device

• Breather tube (transfer)

11. Remove the transfer to A/T and A/T to transfer bolts.
12. Remove the transfer assembly.

WARNING:

support transfer assembly with suitable jack while removing it.

CAUTION:

Do not damage rear oil seal (A/T).

INSTALLATION

Installation is in the reverse order of removal.

• Tighten the bolts to specification.

• Fill the transfer with new fluid and check for fluid leakage and fluid

level. Refer to

DLN-271, "Inspection"

• Start the engine for one minute. Then stop the engine and recheck

the transfer fluid. Refer to

DLN-271, "Inspection"

• After the installation, check the 4WD shift indicator pattern. If NG,

adjust the position between the transfer assembly and transfer

control unit. Refer to

DLN-265, "Precaution for Transfer Assembly

and Transfer Control Unit Replacement"

Tightening torque

: 36 N·m (3.7kg-m, 27 ft-lb)

SMT872C

2010 Pathfinder

DLN-282

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

DISASSEMBLY AND ASSEMBLY

TRANSFER ASSEMBLY

Component Parts Location

INFOID:0000000005576393

Baffle plate

Breather tube

Front case

Snap ring

Input oil seal

Self-lock nut

Companion flange

Front oil seal

4LO switch (gray with green
paint)

10. ATP switch (black)

11. Rear case

12. Wait detection switch (gray)

13. Gasket

14. Filler plug

15. Drain plug

16. O-ring

17. Transfer control device

18. Harness bracket

19. Dust cover

20. Oil cover

21. Rear oil seal

22. Air breather hose clamp

23. Retainer bolt

24. Gasket

Apply Genuine Anaerobic Liquid
Gasket or equivalent.

Apply Genuine Silicone RTV or
equivalent.

AWDIA0749GB

2010 Pathfinder

TRANSFER ASSEMBLY

DLN-283

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

DLN

Disassembly and Assembly

INFOID:0000000005258443

COMPONENTS

Input bearing

Snap ring

Internal gear

Carrier bearing

Sun gear

Needle bearing

Metal bushing

Planetary carrier assembly

L-H sleeve

10. Drive chain

11. Mainshaft

12. Sprocket

13. 2-4 sleeve

14. Clutch gear

15. Oil pump assembly

16. Retainer

17. Mainshaft rear bearing

18. Front bearing

19. Front drive shaft

20. Rear bearing

21. L-H shift fork

22. L-H shift rod

23. Retaining pin

24. 2-4 shift bracket

25. 2-4 shift fork

26. Fork guide collar

27. 2-4 shift fork spring

28. Retaining ring

29. Snap ring

30. Shift collar

31. Clevis pin

32. Drum cam

33. Control shift rod

34. Spacer

AWDIA0016GB

2010 Pathfinder

DLN-284

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

Baffle plate

Breather tube

Front case

Snap ring

Input oil seal

Self-lock nut

Companion flange

Front oil seal

4LO switch (gray with green
paint)

10. ATP switch (black)

11. Rear case

12. Wait detection switch (gray)

13. Gasket

14. Filler plug

15. Drain plug

16. O-ring

17. Transfer control device

18. Harness bracket

19. Dust cover

20. Oil cover

21. Rear oil seal

22. Air breather hose clamp

23. Retainer bolt

24. Gasket

Apply Genuine Anaerobic Liquid
Gasket or equivalent.

Apply Genuine Silicone RTV or
equivalent.

AWDIA0749GB

2010 Pathfinder

Content .. 211 212 213 214 ..