Nissan Pathfinder (2007 year). Manual - part 409

TRANSFER ASSEMBLY

TF-153

[ATX14B]

C

E

F

G

H

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J

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B

TF

2007 Pathfinder

26. Remove the snap ring from the planetary carrier assembly using

suitable tool.

27. Remove the sun gear assembly from the planetary carrier

assembly.

28. Remove the snap ring from the sun gear assembly using suit-

able tool.

29. Remove the carrier bearing from the sun gear using Tools.

30. Remove the needle bearing from the sun gear using Tool.

SDIA2146E

SDIA2147E

SDIA2148E

Tool number

A: ST35300000 (

—

)

B: ST30031000 (

—

)

SDIA2149E

Tool number

: ST33710000 (

—

)

SDIA2354E

TF-154

[ATX14B]

TRANSFER ASSEMBLY

2007 Pathfinder

31. Remove the metal bushing from the sun gear using Tools.

Center Case

1.

Remove the rear case assembly. Refer to 

TF-148, "Rear Case"

 .

2.

Remove the front case assembly. Refer to 

TF-149, "Front Case"

 .

3.

Hold the front drive shaft with one hand and tap to remove the
front drive shaft with the drive chain.

CAUTION:

Do not tap drive chain.

4.

Remove the front drive shaft front bearing using Tools.

5.

Remove the front drive shaft rear bearing using Tools.

Tool number

A: ST33710000 (

—

)

B: ST35325000 (

—

)

C: ST33290001 (J-34286)

SDIA2168E

SMT900C

Tool number

A: ST33052000 (

—

)

B: ST30031000 (

—

)

SDIA2106E

Tool number

A: ST33052000 (

—

)

B: ST30031000 (

—

)

SDIA2107E

TRANSFER ASSEMBLY

TF-155

[ATX14B]

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TF

2007 Pathfinder

6.

Remove the neutral-4LO and ATP switches.

7.

Remove the bolts and main oil pump cover.

8.

Remove the outer gear, inner gear and main oil pump housing
from the center case.

9.

Remove the seal ring from the main oil pump cover.

10. Remove the stem bleeder from the bleed hole.

SDIA2096E

SDIA2130E

SDIA2131E

SDIA2783E

SDIA2780E

TF-156

[ATX14B]

TRANSFER ASSEMBLY

2007 Pathfinder

11. Remove the snap ring and washer holder from the mainshaft.

12. Remove the C-rings from the mainshaft using suitable tool.

13. Set the center case on the press stand. Remove the mainshaft

from the center case.

14. Remove the snap ring from the mainshaft using suitable tool.

15. Remove the thrust needle bearing from the press flange.

SDIA2104E

SDIA2105E

SDIA2108E

SDIA2110E

SDIA2109E

TRANSFER ASSEMBLY

TF-157

[ATX14B]

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TF

2007 Pathfinder

16. Press the press flange until the snap ring is out of place using

Tools.

17. Remove the snap ring from the mainshaft using suitable tool.

18. Remove the press flange from the mainshaft.

19. Remove the return spring assembly from the clutch hub.

20. Remove each plate from the clutch drum.

Tool number

A: ST22452000 (J-34335)

B: ST30911000 (

—

)

C: KV31103300 (

—

)

SDIA2111E

SDIA2112E

SMT910C

SMT911C

SMT912C

TF-158

[ATX14B]

TRANSFER ASSEMBLY

2007 Pathfinder

21. Remove the snap ring from the mainshaft.

22. Remove the mainshaft from the clutch drum and clutch hub

using suitable tool.

23. Remove the needle bearing and spacer from the mainshaft.

24. Remove the snap ring from the clutch hub using suitable tool.

25. Remove the oil pressure check plug from the oil pressure check

port.

26. Apply air gradually from the oil pressure check port, and remove

the clutch piston assembly from the center case.

SDIA2113E

SMT914C

WDIA0101E

WDIA0227E

SDIA2116E

TRANSFER ASSEMBLY

TF-159

[ATX14B]

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TF

2007 Pathfinder

27. Remove the thrust needle bearing race from the clutch piston by

hooking a edge into 3 notches of the thrust needle bearing race
using suitable tool.

CAUTION:

Do not damage clutch piston or thrust needle bearing race.

28. Remove the two D-rings from the clutch piston.

29. Remove the mainshaft rear bearing from the center case using

Tool.

30. Remove the two bolts and oil strainer.

31. Remove the two O-rings from the oil strainer.

SDIA2118E

SDIA2781E

Tool number

: KV38100300 (J-25523)

SDIA2129E

SDIA2119E

SDIA2782E

TF-160

[ATX14B]

TRANSFER ASSEMBLY

2007 Pathfinder

32. Remove the snap ring. Then push the connector assembly into

the center case to remove the control valve assembly.

33. Remove the control valve assembly bolts.

34. Remove the control valve assembly.

CAUTION:

●

Do not reuse any part that has been dropped or damaged.

●

Make sure valve is assembled in the proper direction.

●

Do not use a magnet because residual magnetism stays
during disassembly.

35. Remove the lip seals from the center case.

CAUTION:

There are two kinds of lip seals (lip seal of large inner diam-
eter: 5 pieces, lip seal of small inner diameter: 2 pieces).
Confirm the position before disassembly.

36. Disassemble the control valve assembly with the following procedure.

CAUTION:

●

Do not reuse any part that has been dropped or damaged.

●

Make sure valve is assembled in the proper direction.

●

Do not use a magnet because residual magnetism stays during disassembly.

a.

Remove all the bolts except for the two shown.

SDIA2122E

SDIA2121E

SDIA2123E

WDIA0198E