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Nissan Pathfinder (2005 year). Manual - part 444

TRANSFER ASSEMBLY

TF-171

[ATX14B]

2005 Pathfinder

17. Install the thrust needle bearing race to the clutch piston.

18. Install the clutch piston to the center case as shown.

CAUTION:

Install so the fitting protrusion of clutch piston aligns with
the dent of center case.

19. Remove all the sealant from the oil pressure check port and

inside the center case.

CAUTION:

Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.

20. Thread the oil pressure check plug in 1 or 2 pitches and apply

sealant to the oil pressure check plug threads. Tighten to the
specified torque. Refer to

TF-146, "COMPONENTS"

●

Use Genuine Silicone RTV or equivalent. Refer to

GI-45,

CAUTION:

Do not reuse oil pressure check plug.

21. Install the snap ring to the clutch hub, using suitable tool.

CAUTION:

Do not reuse snap ring.

SDIA2189E

SDIA2190E

SMT915C

WDIA0101E

TF-172

[ATX14B]

TRANSFER ASSEMBLY

2005 Pathfinder

22. Apply petroleum jelly to the needle bearing, and install the nee-

dle bearing, spacer, clutch drum and clutch hub to the main-
shaft.

23. Install the snap ring to the mainshaft.

CAUTION:

Do not reuse snap rings.

24. Apply ATF each plate, then install them into the clutch drum as

shown.

25. Install the return spring assembly into the clutch hub.

26. Install the press flange by aligning the notches to the clutch hub

as shown.

WDIA0129E

SDIA2192E

SDIA2193E

SMT911C

SDIA2194E

TRANSFER ASSEMBLY

TF-173

[ATX14B]

2005 Pathfinder

27. Press the press flange to install snap ring into snap ring groove

on mainshaft, using Tools.

CAUTION:

Do not reuse snap ring.

28. Install the snap ring to the mainshaft, using suitable tool.

CAUTION:

Do not reuse snap ring.

29. Apply ATF to the thrust needle bearing and install it on the press

flange.

30. Install the snap ring to the main shaft.

CAUTION:

Do not reuse snap ring.

31. Install the mainshaft rear bearing to the center case, using Tool.

Tool number

A: ST22452000 (J-34335)

B: ST30911000 (

—

)

C: KV31103300 (

—

)

SDIA2111E

SDIA2112E

SDIA2109E

SDIA2195E

Tool number

: ST15310000 (J-25640-B)

SDIA2196E

TF-174

[ATX14B]

TRANSFER ASSEMBLY

2005 Pathfinder

32. Install the mainshaft assembly, using a press.

●

Press the mainshaft into the center case, using Tools.

33. Install the C-rings to the mainshaft.

34. Set the washer holder on the mainshaft, and secure it with a

snap ring.

CAUTION:

Do not reuse snap ring.

35. Apply petroleum jelly to the stem bleeder and install it to the cen-

ter case.

36. Apply ATF to the seal ring and install it to the main oil pump

cover.

CAUTION:

Do not reuse seal ring.

Tool number

A: ST30911000 (

—

)

B: ST33052000 (

—

)

SDIA2197E

SDIA2201E

SDIA2104E

SDIA2780E

SDIA2783E

TRANSFER ASSEMBLY

TF-175

[ATX14B]

2005 Pathfinder

37. Install the inner gear and outer gear in the main oil pump hous-

ing. Then, measure the side clearance. Refer to

TF-165, "Main

Oil Pump"

38. Install the main oil pump housing, outer gear and inner gear to

the center case.

39. Install the main oil pump cover to the center case, and tighten to

the specified torque. Refer to

TF-146, "COMPONENTS"

40. Remove all the sealant from the switch mounting area and

inside the center case.

CAUTION:

Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.

41. Thread the ATP switch and neutral-4LO switch in one to two

pitches and apply sealant to the threads of the switches. Tighten
to the specified torque. Refer to

TF-146, "COMPONENTS"

●

Use Genuine Silicone RTV or equivalent. Refer to

GI-45,

NOTE:

●

Neutral-4LO switch harness connector is gray.

●

ATP switch harness connector is black.

SDIA2174E

SDIA2188E

SDIA2130E

SDIA2096E

TF-176

[ATX14B]

TRANSFER ASSEMBLY

2005 Pathfinder

42. Install the front drive shaft rear bearing, using Tools.

43. Install the front drive shaft to the front bearing, using Tools.

44. Install the drive chain to the front drive shaft and clutch drum.

CAUTION:

Install drive chain by aligning identification marks to the
rear as shown.

45. Tap the front drive shaft while keeping it upright and press-fit the

front drive shaft rear bearing.

CAUTION:

Do not tap drive chain.

46. Install the front case assembly. Refer to

TF-176, "Front Case"

47. Install the rear case assembly. Refer to

TF-181, "Rear Case"

Front Case

Install the carrier bearing to the sun gear, using Tools.

Tool number

A: KV40100621 (J-25273)

B: ST30032000 (J-26010-01)

SDIA2198E

Tool number

A: KV40100621 (J-25273)

B: ST30032000 (J-26010-01)

SDIA2199E

SDIA2200E

SMT988C

Tool number

A: ST30911000 (

—

)

B: KV31103300 (

—

)

SDIA2179E

TRANSFER ASSEMBLY

TF-177

[ATX14B]

2005 Pathfinder

Install the snap ring to the sun gear assembly, using suitable
tool.

CAUTION:

Do not reuse snap ring.

Apply ATF to the circumference of the metal bushing and install
it to the sun gear assembly, using Tool.

CAUTION:

●

Do not reuse metal bushing.

●

Apply ATF to metal bushing before installing.

Apply ATF to the needle bearing and install it to the sun gear
assembly, using Tool.

CAUTION:

●

Do not reuse needle bearing.

●

Apply ATF to needle bearing before installing.

Install the sun gear assembly to the planetary carrier assembly.

Install the snap ring to the planetary carrier assembly.

CAUTION:

Do not reuse snap ring.

SDIA2148E

Tool number

: ST35300000 (

—

)

Dimension A

: 7.7 - 8.3 mm (0.303 - 0.327 in)

WDIA0206E

Tool number

: ST33220000 (

—

)

Dimension B

: 62.5 - 63.1 mm (2.461 - 2.484 in)

SDIA2478E

SDIA2180E

SDIA2181E

TF-178

[ATX14B]

TRANSFER ASSEMBLY

2005 Pathfinder

Set the mainshaft front bearing into the front case and install,
using Tool.

Install the snap ring into the front case.

CAUTION:

Do not reuse snap ring.

Install the internal gear with its groove facing the snap ring into
the front case. Then secure it with the snap ring.

CAUTION:

Do not reuse snap ring.

10. Install the oil seal until it is seated flush with the end face of the

front case, using Tool.

CAUTION:

●

Do not reuse oil seal.

●

Apply petroleum jelly to oil seal lip before installing.

11. Install the planetary carrier assembly and sun gear assembly to

the front case, using Tool.

Tool number

: ST30720000 (J-25405)

SDIA2172E

SDIA2171E

WDIA0100E

Tool number

: KV38100500 (

—

)

SDIA2785E

Tool number

: ST33200000 (J-26082)

SDIA2183E

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