Nissan X-Trail 32. Manual - part 2053

 

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Nissan X-Trail 32. Manual - part 2053

 

 

TM-170

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

14. Install input shaft assembly, mainshaft assembly, and reverse

idler gear assembly into clutch housing.

CAUTION:

• Wrap a tape, etc. to the spline of input shaft so as not to

damage the input shaft oil seal.

• Be careful with the orientation of reverse idler shaft.

15. Install striking rod assembly 

 into clutch housing.

CAUTION:

Check that return spring is securely seated in the groove on
return pin.

16. Install 1st-2nd shift fork 

 and 1st-2nd fork rod 

 and then

install retaining pin to 1st-2nd shift fork.

CAUTION:

• Never reuse retaining pin.
• Be careful with the orientation of 1st-2nd shift fork and

1st-2nd fork rod.

• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of 1st-2nd shift fork.

SCIA0964E

PCIB1857E

PCIB1866E

PCIB1856E

TRANSAXLE ASSEMBLY

TM-171

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

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17. Install 3rd-4th shift fork 

 to 3rd-4th coupling sleeve.

CAUTION:

Be careful with the orientation of 3rd-4th shift fork.

18. Install 5th-6th shift fork 

 and 5th-6th fork rod 

 and then install

retaining pin to 5th-6th shift fork.

CAUTION:

• Never reuse retaining pin.
• Be careful with the orientation of 5th-6th shift fork and

5th-6th fork rod.

• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of 5th-6th shift fork.

19. Install 3rd-4th fork rod 

 and then install retaining pin to 3rd-4th

shift fork 

.

CAUTION:

• Never reuse retaining pin.
• Be careful with the orientation of 3rd-4th fork rod.
• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of 3rd-4th shift fork.

20. Install reverse shift fork 

 and reverse fork rod 

.

CAUTION:

Be careful with the orientation of reverse shift fork and
reverse fork rod.

21. Rotate striking lever of striking rod as shown in the figure. Then

rotate reverse fork rod to a position where bracket of reverse
fork rod does not interfere with striking lever of striking rod.

PCIB1855E

PCIB1852E

PCIB1853E

PCIB1875E

PCIB1851E

TM-172

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

22. Install retaining pin to reverse shift fork 

.

CAUTION:

• Never reuse retaining pin.
• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of reverse shift fork.

23. Install selected differential side bearing adjusting shim and differential side bearing outer race (transaxle

case side).
• For selection of adjusting shim, refer to 

TM-178, "4WD : Inspection and Adjustment"

.

24. Install selected reverse idler gear adjusting shim onto reverse idler gear assembly.

• For selection of adjusting shim, refer to 

TM-178, "4WD : Inspection and Adjustment"

.

25. Install selected input shaft rear bearing adjusting shim onto input shaft.

• For selection of adjusting shim, refer to 

TM-178, "4WD : Inspection and Adjustment"

.

26. Install selected striking rod adjusting shim and striking rod shim onto striking rod assembly.

• For selection of adjusting shim, refer to 

TM-178, "4WD : Inspection and Adjustment"

.

27. Install shift lever oil seal 

 and striking rod oil seal 

 to tran-

saxle case using a drift (commercial service tool).

CAUTION:

• Never reuse shift lever oil seal and striking rod oil seal.
• Apply multi-purpose grease onto oil seal lip.
• Never incline shift lever oil seal and striking rod oil seal.
• Never damage transaxle case.

28. Install differential side oil seal 

 to transaxle case using the drift

(A) (SST: ST30720000).

CAUTION:

• Never reuse differential side oil seal.
• Apply multi-purpose grease onto oil seal lip.
• Never incline differential side oil seal.
• Never damage transaxle case.

: Reverse fork rod

PCIB1850E

Dimension (H)

: 0 – 1.0 mm (0 – 0.039 in)

PCIB1818E

Dimension (H)

0.5 – 0.5 mm (

0.020 – 0.020 in)

PCIB1878E

TRANSAXLE ASSEMBLY

TM-173

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

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29. Install shift lever (inner) 

 and shift lever (outer) 

 to transaxle

case.

CAUTION:

Be careful with the orientation of shift lever (inner) and shift
lever (outer).

30. Install retaining pin to shift lever (outer).

CAUTION:

• Never reuse retaining pin.
• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of shift lever (outer).

31. Install transaxle case, as per the following procedure.

a.

Install selected mainshaft rear bearing adjusting shim into transaxle case.
• For selection of adjusting shim, refer to 

TM-178, "4WD : Inspection and Adjustment"

.

b.

Install oil gutter A 

 and oil gutter B 

 to transaxle case.

CAUTION:

Insert the tab 

 of oil gutter A and oil gutter B into transaxle

case.

c.

Temporarily install snap ring of mainshaft rear bearing into tran-
saxle case.

CAUTION:

Never reuse snap ring.

PCIB1843E

PCIB1844E

PCIB1841E

PCIB1842E

 

 

 

 

 

 

 

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