Nissan X-Trail 32. Manual - part 2054

TM-174

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

d.

Apply recommended sealant to mating surface of clutch housing
as shown in the figure.
• For sealant to use, refer to 

TM-153, "4WD : Exploded View"

.

CAUTION:

• Remove old sealant adhering to the mounting surfaces.

Also remove any moisture, oil, or foreign material adher-
ing to both mounting surfaces.

• Apply sealant so as not to break the bead.
• The width of sealant bead is 1 – 2 mm (0.04 – 0.08 in).
• The height of sealant bead is 0.4 – 1 mm (0.016 – 0.04 in).
• The overlap length of both ends of sealant bead is 3 – 5

mm (0.12 – 0.20 in).

e.

With shift lever (outer) 

 held in the position shown in the figure,

temporarily assemble transaxle case to clutch housing.

CAUTION:

Never damage striking rod oil seal.
NOTE:
Make sure to hold shift lever (outer) in the position shown in the
figure. Otherwise transaxle case cannot be installed to clutch
housing.

f.

While rotating shift lever (outer) 

 in the direction of the arrow in

the figure, assemble transaxle case to clutch housing.

NOTE:
The shift lever (inner) can be inserted into the groove of striking
rod.

g.

Accessing from the bore plug hole, expand snap ring at main-
shaft rear bearing so that the ring catches the periphery of main-
shaft rear bearing.

h.

Temporarily tighten transaxle case mounting bolts.

i.

Shift the shift lever (outer) 

 to 2nd gear position.

NOTE:
• The 2nd gear position is attained when shift lever (outer) is in

the position shown in the figure.

PCIB1807E

JPDIC0140ZZ

: Shift lever (inner)

JPDIC0141ZZ

PCIB1840E

PCIB1809E

TRANSAXLE ASSEMBLY

TM-175

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

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• When transaxle is shifted to the 2nd gear position, mainshaft

assembly  

is 

lifted.

j.

Seat snap ring in the groove on mainshaft rear bearing. If snap
ring is not seated in the groove on mainshaft rear bearing,
remove transaxle case and repeat the procedure from step d.

k.

Tighten transaxle case mounting bolts to the specified torque.

l.

Shift the shift lever (outer) 

 to neutral position.

NOTE:
The neutral position is attained when shift lever (outer) is in the
position shown in the figure.

32. Install bore plug to transaxle case using the drift (A) (SST:

ST33061000).

CAUTION:

Never reuse bore plug.

33. Install select lever to transaxle case and then install retaining pin

to select lever.

CAUTION:

• Never reuse retaining pin.
• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of select lever.

PCIB1923E

PCIB1838E

PCIB1930E

JSDIA6492ZZ

PCIB1837E

TM-176

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

34. Install guide bolt, as per the following procedure.

a.

Shift the shift lever (outer) and select lever to neutral position.

b.

Visually confirm from the guide bolt mounting hole 

 that the

lever is securely set to neutral position. If it is not in the neutral
position, repeat the procedure from step a.

CAUTION:

The guide bolt 

 may damage striking rod by running into

outer-groove points, if guide bolt is tightened in the state of

 shown in the figure.

c.

Check continuity between terminals of neutral position switch to
confirm it in the neutral position. If it is not in the neutral position,
repeat the procedure from step a. Refer to 

TM-94, "Component

Function Check"

.

d.

Install guide bolt to transaxle case and then tighten guide bolt to
the specified torque.

CAUTION:

Never reuse guide bolt.

35. Apply recommended sealant to threads of neutral position

switch 

. Then install it to transaxle case and tighten to the

specified torque.
• For sealant to use, refer to 

TM-153, "4WD : Exploded View"

.

CAUTION:

Remove old sealant and oil adhering to threads.

: Neutral position

: Except neutral position

: Groove of striking rod

PCIB1890E

PCIB1836E

JSDIA6484ZZ

TRANSAXLE ASSEMBLY

TM-177

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

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36. Apply recommended sealant to threads of back-up lamp switch

. Then install it with plunger to transaxle case and tighten to

the specified torque.
• For sealant to use, refer to 

TM-153, "4WD : Exploded View"

.

CAUTION:

Remove old sealant and oil adhering to threads.

37. Install air breather tube 

 to transaxle case.

CAUTION:

• Never reuse air breather tube.
• Assemble air breather tube until its collar element con-

tacts with transaxle case.

38. Install gasket onto plug and then install them into transaxle

case. Tighten plug to the specified torque.

CAUTION:

Never reuse gasket.

39. Install gasket onto drain plug and then install them into clutch

housing. Tighten drain plug to the specified torque.

CAUTION:

Never reuse gasket.

40. Install gasket onto filler plug and then install them into transaxle

case. Tighten filler plug to the specified torque.

CAUTION:

• Never reuse gasket.
• After gear oil is filled, tighten filler plug to specified

torque.

JSDIA6485ZZ

JSDIA6486ZZ

PCIB1865E

JPDIC0073ZZ

JPDIC0047ZZ