Nissan Qashqai J11. Manual - part 656

 

  Index      Nissan     Nissan Qashqai J11 - Service and Repair Manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  654  655  656  657   ..

 

 

Nissan Qashqai J11. Manual - part 656

 

 

FINAL DRIVE

TM-199

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

OUTPUT GEAR

1.

Remove snap ring (1).

2.

Remove output gear bearing using the drift (A) [SST:
ST30612000] and a puller (B).

4WD : Assembly

INFOID:0000000010288537

DIFFERENTIAL CASE

1.

Apply gear oil to sliding area of differential case, each gear, and thrust washer.

2.

Install side gear thrust washers and side gears into differential
case.

3.

While rotating pinion mate thrust washers and pinion mate
gears, aligning them diagonally, install them into differential
case.

4.

Insert pinion mate shaft into differential case.

CAUTION:

Be sure not to damage pinion mate thrust washers.

A

: Output gear groove

: Snap ring notch

JPDIC0040ZZ

JPDIC0038ZZ

SMT839

MTK0132D

TM-200

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

FINAL DRIVE

5.

Measure end play of side gears following the procedure below.
Then select side gear thrust washer.

a.

Put differential case vertically so that its side gear to be mea-
sured faces upward.

b.

Place the drift and a dial indicator onto side gears.

c.

Move side gears up and down to measure the clearance and
select thrust washer so that it satisfies the standard value.

CAUTION:

• There should be no resistance and gears should rotate

freely.

• Place differential case upside down. Measure the end play

for opposite side-gears likewise securely. 

• Only one thrust washer can be selected.

6.

Install retaining pin into pinion mate shaft using a pin punch.

CAUTION:

Never reuse retaining pin.

7.

Install reduction gear into differential case and tighten reduction
gear mounting bolts to the specified torque.

8.

Press in differential side bearing (clutch housing side) to differential case using the drifts.

CAUTION:

• Never reuse differential side bearing and differential side bearing outer race.
• Replace differential side bearing and differential side bearing outer race as a set.

PCIB0875E

Allowable Clearance be-
tween side gear and dif-
ferential case with thrust 
washer

: Refer to 

TM-209, "Differen-

tial Side Gear Clearance"

.

SMT611A

SCIA0908E

JPDIC0036ZZ

A

: Drift [SST: ST30720000]

B

: Drift [SST: KV38102510]

C

: Drift [Commercial service tool]

FINAL DRIVE

TM-201

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

9.

Press in differential side bearing (transaxle case side) to differ-
ential case using the drifts.

CAUTION:

Replace differential side bearing and differential side bear-
ing outer race as a set.

10. Install final gear into differential case and tighten final gear mounting bolts to the specified torque.

• R9M

OUTPUT GEAR

1.

Install output gear bearing (1) to output gear (2) using the drift
(A) [Commercial service tool].

CAUTION:

Be careful with the orientation of output gear bearing.

2.

Install snap ring (1) onto output gear and make sure that end
play (gap between snap ring and groove) of output gear bearing
satisfies the standard value.

CAUTION:

• Only one snap ring can be selected.
• Never reuse snap ring.
• Never align snap ring notch with output gear groove (A)

when assembling.

4WD : Inspection

INFOID:0000000010288538

INSPECTION BEFORE DISASSEMBLY

A

: Drift [SST: ST30720000]

B

: Drift [SST: KV38102510]

JPDIC0079ZZ

JPDIC0149ZZ

JPDIC0039ZZ

End play standard value

: Refer to 

TM-207, "End Play"

JPDIC0040ZZ

TM-202

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

FINAL DRIVE

Check the clearance between side gear and differential case as fol-
lows.
1.

Clean final drive assembly sufficiently to prevent side gear thrust
washer, differential case, side gear, and other parts from sticking
by gear oil.

2.

Put differential case vertically so that side gear to be measured faces upward.

3.

Place the drift and a dial indicator onto side gear. Move side
gear up and down, and measure the clearance.

CAUTION:

There should be no resistance and gears should rotate
freely.

4.

If not within specification, adjust the clearance by changing side
gear thrust washer thickness.

5.

Turn differential case upside down and measure the clearance between side gear and differential case on
the other side in the same way.

INSPECTION AFTER DISASSEMBLY

Gear, Washer, Shaft, and Case

• Check side gears, side gear thrust washers, pinion mate shaft, pin-

ion mate gears, pinion mate thrust washers and differential case. If
necessary, replace with a new one.

Gear

• Check output gear and reduction gear. If necessary, replace with a new one.

Bearing

Check for bearings damage and rough rotation. If necessary, replace
with a new one.

CAUTION:

When replacing tapered roller bearing, replace outer and inner
races as a set.

PCIB0875E

Allowable Clearance be-
tween side gear and dif-
ferential case with thrust 
washer

: Refer to 

TM-209, "Differen-

tial Side Gear Clearance"

.

SMT611A

MTK0135D

SPD715

 

 

 

 

 

 

 

Content   ..  654  655  656  657   ..