Nissan Qashqai J11. Manual - part 649

TRANSAXLE ASSEMBLY

TM-171

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

32. Install bore plug to transaxle case using the drift.

CAUTION:

Never reuse bore plug.

33. Install selector lever to transaxle case and then install retaining

pin to selector lever.

CAUTION:

• Never reuse retaining pin.
• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of selector lever.

34. Install guide bolt following the procedures below.

a.

Shift the shifter lever A and selector lever to neutral position.

b.

Visually confirm from the guide bolt mounting hole (C) that the
lever is securely set to neutral position. If it is not in the neutral
position, repeat the procedure from step a.

CAUTION:

The guide groove (D) of striking rod assembly will be dam-
aged when assembling guide bolt with the lever is in except
neutral position.

c.

Check continuity between terminals of park/neutral position
(PNP) switch to confirm it in the neutral position. If it is not in the
neutral position, remove park/neutral position (PNP) switch and
repeat the procedure from step a. Refer to 

TM-131, "Component

Inspection"

.

SCIA0894E

PCIB1837E

1

: Guide bolt

A

: Neutral position

B

: Except neutral position

PCIB1890E

TM-172

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

d.

Install guide bolt to transaxle case and then tighten guide bolt to
the specified torque.

CAUTION:

Never reuse guide bolt.

35. Apply recommended sealant to threads of park/neutral position

(PNP) switch (1). Then install it to transaxle case and tighten to
the specified torque.
• Use Genuine Liquid Gasket, Three Bond 1215 or an equiv-

alent.

CAUTION:

Remove old sealant and oil adhering to threads.

36. Install plunger to transaxle case.

37. Apply recommended sealant to threads of back-up lamp switch

(2). Then install it to transaxle case and tighten to the specified
torque.
• Use Genuine Liquid Gasket, Three Bond 1215 or an equiv-

alent.

CAUTION:

Remove old sealant and oil adhering to threads.

38. Install air breather tube (3) to transaxle case.

CAUTION:

• Never reuse air breather tube.
• Assemble air breather tube until its collar element contacts with transaxle case.

39. Install gasket onto plug and then install them into transaxle

case. Tighten plug to the specified torque.

CAUTION:

Never reuse gasket.

40. Install gasket onto drain plug and then install them into clutch

housing. Tighten drain plug to the specified torque.

CAUTION:

Never reuse gasket.

PCIB1836E

PCIB1835E

PCIB1865E

JPDIC0073ZZ

TRANSAXLE ASSEMBLY

TM-173

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

C

E

F

G

H

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J

K

L

M

A

B

TM

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41. Install gasket onto filler plug and then install them into transaxle

case. Tighten filler plug to the specified torque.

CAUTION:

• Never reuse gasket.
• After gear oil is filled, tighten filler plug to specified

torque.

4WD : Adjustment

INFOID:0000000010288518

DIFFERENTIAL SIDE BEARING PRELOAD

• When adjusting differential side bearing preload, select adjusting

shim for differential side bearing. To select adjusting shim, mea-
sure clearance “L” between transaxle case and differential side
bearing outer race.

CAUTION:

Up to 2 adjusting shims can be selected.

• Calculate dimension “L” (thickness of adjusting shim) using the fol-

lowing procedure to satisfy specification of preload for differential
side bearing.

1.

Using a depth micrometer and straightedge, measure dimension
“L

1

” between transaxle case end face and mounting face of

adjusting shim.

CAUTION:

“L

1

”: Measure at 4 point by approximately 90 degrees and

use the average value.

2.

Install differential side bearing outer race onto differential side
bearing on final gear side. Holding lightly differential side bear-
ing outer race horizontally by hand, rotate final gear five times or
more (for smooth movement of bearing roller).

3.

Using a depth micrometer and straightedge as shown in the fig-
ure, measure dimension “L

2

” between differential side bearing

outer race and clutch housing end face.

CAUTION:

“L

2

”: Measure at 4 point by approximately 90 degrees and

use the average value.

JPDIC0047ZZ

Preload

: Refer to 

TM-209, "Differential Side Bearing 

Preload"

.

Dimension “L” = (L

1

 - L

2

) + Preload

L

: Thickness of adjusting shim

L

1

: Distance between transaxle case end face 
and mounting face of adjusting shim

L

2

: Distance between differential side bearing 
outer race and clutch housing end face

PCIB0795E

SCIA1078E

SCIA1079E

TM-174

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

4.

Install selected differential side bearing adjusting shim and then
install differential side bearing outer race (transaxle case side)
using the drift.

CAUTION:

Replace differential side bearing and differential side bear-
ing outer race as a set.

REVERSE IDLER GEAR END PLAY

• When adjusting reverse idler gear end play, select adjusting shim

for reverse idler gear. To select adjusting shim (1), measure clear-
ance between transaxle case (2) and reverse idler gear (rear) (3).

CAUTION:

Only 1 adjusting shim can be selected.

• Calculate dimension “Q” (thickness of adjusting shim) using the fol-

lowing procedure to satisfy specification of end play for reverse
idler gear.

1.

Using a depth micrometer and straightedge, measure dimension
“Q

1

” between transaxle case end face and mounting face of

adjusting shim.

2.

Using a depth micrometer and straightedge as shown in the fig-
ure, measure dimension “Q

2

” between clutch housing (1) end

face and end face of reverse idler gear (rear) (2).

CAUTION:

“Q

2

”: Measure at 4 point by approximately 90 degrees and

use the average value.

3.

Install selected reverse idler gear adjusting shim onto reverse
idler gear (rear).

INPUT SHAFT END PLAY

SCIA0898E

End play

: Refer to 

TM-207, "End Play"

.

Dimension “Q” = (Q

1

 - Q

2

) - End play

Q

: Thickness of adjusting shim

Q

1

: Distance between transaxle case end face 
and mounting face of adjusting shim

Q

2

: Distance between clutch housing end face 
and end face of reverse idler gear (rear)

PCIB1925E

SCIA1003E

PCIB1879E