Nissan Qashqai J11. Manual - part 647

TRANSAXLE ASSEMBLY

TM-163

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

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3.

Install final drive assembly into clutch housing.

4.

Select differential side bearing adjusting shim. Refer to 

TM-173,

"4WD : Adjustment"

.

CAUTION:

Never select differential side bearing adjusting shim with
output gear assembly installed on clutch housing.

5.

Remove final drive assembly.

6.

Turn clutch housing upside down as shown in the figure. And
then install output gear assembly (1) into clutch housing.

CAUTION:

• Gently install it, aligning the clutch housing hole with the

center of output gear assembly.

• Install output gear assembly, straightening it with a mag-

net.

• Never damage clutch housing and output gear assembly.

7.

Install snap ring (1) onto clutch housing and make sure that end
play (gap between snap ring and groove) of output gear assem-
bly (2) satisfies the standard value.

CAUTION:

• Only one snap ring can be selected.
• Never reuse snap ring.
• Never damage clutch housing.

8.

Install input shaft oil seal (1) to clutch housing using the drift (A)
[SST: ST35321000].

CAUTION:

• Never reuse input shaft oil seal.
• When installing, never incline input shaft oil seal.
• Never damage clutch housing.

SCIA0888E

JPDIC0074ZZ

End play standard value 
“L”

: Refer to 

TM-207, 

"End Play"

.

JPDIC0043ZZ

Dimension “H”

: 1.1 - 2.1 mm (0.043 - 0.083 in)

PCIB1814E

TM-164

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

9.

Install oil channel (1) on mainshaft side.

CAUTION:

When installing oil channel, fit the rib (A) of oil channel into
the processed area of the spot facing (B).

10. Install mainshaft front bearing to clutch housing using the drift.

CAUTION:

Be careful with the orientation of mainshaft front bearing.

11. Install mainshaft bearing retainer (1) to clutch housing and

tighten mounting bolt to the specified torque.

CAUTION:

Install with punched surface facing up.

12. Install magnet to clutch housing.

13. Install final drive assembly into clutch housing.

CAUTION:

Engage reduction gear teeth in output gear teeth.

PCIB1921E

SCIA0401E

2

: Mainshaft front bearing

3

: Oil channel

PCIB1938E

PCIB1859E

SCIA0888E

TRANSAXLE ASSEMBLY

TM-165

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

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14. Install input shaft assembly, mainshaft assembly, and reverse

idler gear assembly into clutch housing.

CAUTION:

• Wrap a tape, etc. to the spline of input shaft so as not to

damage the input shaft oil seal.

• Be careful with the orientation of reverse idler shaft.

15. Install striking rod assembly (1) into clutch housing.

CAUTION:

Check that return spring is securely seated in the groove on
return pin.

16. Install 1st-2nd shift fork (1) and 1st-2nd fork rod (2) and then

install retaining pin to 1st-2nd shift fork.

CAUTION:

• Never reuse retaining pin.
• Be careful with the orientation of 1st-2nd shift fork and

1st-2nd fork rod.

• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of 1st-2nd shift fork.

SCIA0964E

PCIB1857E

PCIB1866E

PCIB1856E

TM-166

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

17. Install 3rd-4th shift fork (1) to 3rd-4th coupling sleeve.

CAUTION:

Be careful with the orientation of 3rd-4th shift fork.

18. Install 5th-6th shift fork (1) and 5th-6th fork rod (2) and then

install retaining pin to 5th-6th shift fork.

CAUTION:

• Never reuse retaining pin.
• Be careful with the orientation of 5th-6th shift fork and

5th-6th fork rod.

• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of 5th-6th shift fork.

19. Install 3rd-4th fork rod (2) and then install retaining pin to 3rd-4th

shift fork (1).

CAUTION:

• Never reuse retaining pin.
• Be careful with the orientation of 3rd-4th fork rod.
• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of 3rd-4th shift fork.

20. Install reverse shift fork (1) and reverse fork rod (2).

CAUTION:

Be careful with the orientation of reverse shift fork and
reverse fork rod.

21. Rotate striking lever of striking rod assembly as shown in the fig-

ure. Then rotate reverse fork rod to a position where bracket of
reverse fork rod does not interfere with striking lever of striking
rod assembly.

PCIB1855E

PCIB1852E

PCIB1853E

PCIB1875E

PCIB1851E