Nissan Qashqai J11. Manual - part 648

TRANSAXLE ASSEMBLY

TM-167

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

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22. Install retaining pin to reverse shift fork (1).

CAUTION:

• Never reuse retaining pin.
• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of reverse shift fork.

23. Install selected differential side bearing adjusting shim and differential side bearing outer race (transaxle

case side).
• For selection of adjusting shim, refer to 

TM-173, "4WD : Adjustment"

.

24. Install selected reverse idler gear adjusting shim onto reverse idler gear assembly.

• For selection of adjusting shim, refer to 

TM-173, "4WD : Adjustment"

.

25. Install selected input shaft rear bearing adjusting shim onto input shaft.

• For selection of adjusting shim, refer to 

TM-173, "4WD : Adjustment"

.

26. Install selected striking rod adjusting shim and striking rod shim onto striking rod assembly.

• For selection of adjusting shim, refer to 

TM-173, "4WD : Adjustment"

.

27. Install shifter lever oil seal (1) and striking rod oil seal (2) to tran-

saxle case using the drift [Commercial service tool].

CAUTION:

• Never reuse shifter lever oil seal and striking rod oil seal.
• When installing, never incline shifter lever oil seal and

striking rod oil seal.

• Never damage transaxle case.

28. Install differential side oil seal (1) to transaxle case using the drift

(A) [SST: ST30720000].

CAUTION:

• Never reuse differential side oil seal.
• When installing, never incline differential side oil seal.
• Never damage transaxle case.

2

: Reverse fork rod

PCIB1850E

Dimension “H”

: 0 - 1.0 mm (0 - 0.039 in)

PCIB1818E

Dimension “H”

: -0.5 - 0.5 mm (-0.020 - 0.020 in)

PCIB1878E

TM-168

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

29. Install shifter lever B (1) and shifter lever A (2) to transaxle case.

CAUTION:

Be careful with the orientation of shifter lever B and shifter
lever A.

30. Install retaining pin to shifter lever A.

CAUTION:

• Never reuse retaining pin.
• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of shifter lever A.

31. Install transaxle case following the procedures below.

a.

Install selected mainshaft rear bearing adjusting shim into transaxle case.
• For selection of adjusting shim, refer to 

TM-173, "4WD : Adjustment"

.

b.

Install oil gutter A (1) and oil gutter B (2) to transaxle case.

CAUTION:

Insert the tab (A) of oil gutter A and oil gutter B into tran-
saxle case.

c.

Temporarily install snap ring of mainshaft rear bearing into tran-
saxle case.

CAUTION:

Never reuse snap ring.

PCIB1843E

PCIB1844E

PCIB1841E

PCIB1842E

TRANSAXLE ASSEMBLY

TM-169

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

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d.

Apply recommended sealant to mating surface of clutch housing
as shown in the figure.
• Use Genuine Liquid Gasket, Three Bond 1215 or an equiv-

alent.

CAUTION:

• Remove old sealant adhering to the mounting surfaces.

Also remove any moisture, oil, or foreign material adher-
ing to both mounting surfaces.

• Apply sealant so as not to break the bead.
• The width of sealant bead is 1 - 2 mm (0.04 - 0.08 in).
• The height of sealant bead is 0.4 - 1 mm (0.016 - 0.04 in).
• The overlap length of both ends of sealant bead is 3 - 5

mm (0.12 - 0.20 in).

e.

With shifter lever A (1) held in the position shown in the figure,
temporarily assemble transaxle case to clutch housing.

CAUTION:

Never damage striking rod oil seal.
NOTE:
Make sure to hold shifter lever A in the position shown in the fig-
ure. Otherwise transaxle case cannot be installed to clutch
housing.

f.

While rotating shifter lever A (1) in the direction of the arrow in
the figure, assemble transaxle case to clutch housing.

g.

Accessing from the bore plug hole, expand snap ring at main-
shaft rear bearing so that the ring catches the periphery of main-
shaft rear bearing.

h.

Temporarily tighten transaxle case mounting bolts.

PCIB1807E

JPDIC0140ZZ

2

: Shifter lever B

JPDIC0141ZZ

PCIB1840E

TM-170

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

i.

Shift the shifter lever A (1) to 2nd gear position.
NOTE:
• The 2nd gear position is attained when shifter lever A is in the

position shown in the figure.

• When transaxle is shifted to the 2nd gear position, mainshaft

assembly is lifted.

j.

Seat snap ring in the groove on mainshaft rear bearing. If snap
ring is not seated in the groove on mainshaft rear bearing,
remove transaxle case and repeat the procedure from step d.

k.

Tighten transaxle case mounting bolts to the specified torque.

l.

Shift the shifter lever A (1) to neutral position.
NOTE:
The neutral position is attained when shifter lever A is in the
position shown in the figure.

PCIB1809E

SCIA0893E

PCIB1838E

PCIB1930E