Nissan Qashqai J11. Manual - part 646

TRANSAXLE ASSEMBLY

TM-159

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

C

E

F

G

H

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J

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M

A

B

TM

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23. Remove retaining pin of 3rd-4th shift fork (1) using a pin punch.

24. Pull out 3rd-4th fork rod (2).

25. Pull out 5th-6th shift fork (1) and 5th-6th fork rod (2).

26. Pull out 3rd-4th shift fork (1).

27. Remove retaining pin of 1st-2nd shift fork (1) using a pin punch.

28. Pull out 1st-2nd shift fork and 1st-2nd fork rod (2).

29. Remove striking rod assembly (1).

PCIB1853E

PCIB1854E

PCIB1855E

PCIB1856E

PCIB1857E

TM-160

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

30. Remove gear components from clutch housing in the following

procedure.

a.

Remove a set of input shaft assembly, mainshaft assembly, and
reverse idler gear assembly by tapping the tip of input shaft from
the back of the clutch housing with a plastic hammer.

CAUTION:

Always withdraw mainshaft straight out. Failure to do so
can damage resin oil channel on clutch housing side.

b.

Remove final drive assembly.

31. Remove magnet from clutch housing.

32. Remove mainshaft bearing retainer and then mainshaft front

bearing from clutch housing using the puller.

CAUTION:

Never damage clutch housing, mainshaft front bearing, and
oil channel.

33. Remove oil channel from clutch housing.

34. Remove differential side bearing outer race (clutch housing

side) from clutch housing using the puller.

CAUTION:

Never damage clutch housing and differential side bearing
outer race.

35. Remove input shaft oil seal from clutch housing.

CAUTION:

Never damage clutch housing.

SCIA0964E

PCIB1859E

SCIA1077J

SCIA1069J

SCIA0398E

TRANSAXLE ASSEMBLY

TM-161

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

C

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36. Remove snap ring (1) from clutch housing.

CAUTION:

Never damage clutch housing.

37. With output gear assembly (1) held by hand, turn clutch housing

upside down as shown in the figure.

CAUTION:

• When turning clutch housing upside down, hold output

gear assembly by hand so that it will not become
detached.

• Never damage clutch housing.
NOTE:
Output gear assembly spontaneously falls when changing the
clutch housing direction as shown in the figure.

38. With output gear assembly held by hand, slowly remove output

gear assembly from clutch housing. If output gear assembly can
not be removed, tap it with a plastic hammer from the transaxle case contact surface side of clutch hous-
ing for removal.

39. Remove differential side oil seal from clutch housing.

CAUTION:

Never damage clutch housing.

JPDIC0044ZZ

JPDIC0075ZZ

JPDIC0076ZZ

TM-162

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

4WD : Assembly

INFOID:0000000010288517

1.

Install differential side oil seal (1) to clutch housing using the drift
(A) [SST: ST33400001].

CAUTION:

• Never reuse differential side oil seal.
• When installing, never incline differential side oil seal.
• Never damage clutch housing.

2.

Install differential side bearing outer race (clutch housing side) to
clutch housing using the drifts.

CAUTION:

• Never reuse differential side bearing and differential side

bearing outer race.

• Replace differential side bearing and differential side

bearing outer race as a set.

Dimension “H”

: -0.5 - 0.5 mm (-0.020 - 0.020 in)

JPDIC0077ZZ

A

: Drift [SST: ST30720000]

B

: Drift [SST: KV40105320]

C

:  M9R

D

:  MR2ODE

JPDIC0132ZZ