Nissan Qashqai J11. Manual - part 632

TRANSAXLE ASSEMBLY

TM-103

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F95R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

• the retaining bracket bolt (1),
• the retaining bracket,
• the output shaft bearing (2) ,
• the oil deflector (3) .

Assembly

INFOID:0000000010428786

1.

Refit the differential bearings using component (H)  of the tool
[SST: KV32910340 (Bvi. 1683)].

2.

Refit

• the oil deflector (3),
• the output shaft bearing (2),
• the retaining bracket,
• the retaining bracket bolt (1).

3.

Refit the differential bearing housing using component (E)  of the
tool [SST: KV32910340 (Bvi. 1683)].

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:8 N.m  (0.8 kg-m, 71 in-lb)

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TM-104

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F95R]

TRANSAXLE ASSEMBLY

4.

Refit the differential bearing housing using component (E)  of the
tool [SST: KV32910340 (Bvi. 1683)].

5.

Refit:

• the ball bearing ring of fork shaft 1-2 in the mechanism hous-

ing using components (A)  and (AA)  of the tool [Bvi. 1902],

• the ball bearing ring of fork shaft 1-2 in the clutch housing

using component (A) of the tool [Bvi. 1902].

6.

Refit the rings of fork shafts 3-4, 5-6 and reverse gear using
component (F) of the tool [SST: KV32910340 (Bvi. 1683)].

7.

Refit the selector lever shaft ring using component (A) of the tool
[Bvi. 1902].

8.

Install differential output seals. Refer to 

TM-82, "Removal and Installation"

.

9.

Refit

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TRANSAXLE ASSEMBLY

TM-105

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F95R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

• the differential unit of the crownwheel
• the bolts (1) of the differential crownwheel.

10. Adjust the pretension of the differential bearings, refer to 

TM-123, "Adjustment"

.

11. Refit the differential assembly.

12. Check all of the removed parts of reverse gear shaft, refer to 

TM-196, "Inspection"

.

13. Adjust the reverse gear shaft  when replacing the shaft or a reverse gear intermediate pinion, refer to 

TM-

121, "Adjustment"

.

14. Refit:

• a new pin (11),
• the stop needle bearing cage (10),
• the needle bearing cage (9),
• the reverse gear sprocket (8),
• the synchroniser ring (7) ,
• the stop needle bearing cage (6),
• the needle bearing cage (5),
• new engagement clips (4),
• the synchroniser hub (3),
• the reverse gear sprocket (2),
• the permanent shim (1).

15.

NOTE:
hen refitting the shaft assembly, pay attention to the position of
the reverse gear shaft.The anti-rotation mechanism of the shaft
is retained by a pin (1) .

16. Refit the reverse gear “pinions - shaft and fork” assembly.

17. Refit:

: 120 N.m (12 kg-m, 89 ft-lb)

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TM-106

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F95R]

TRANSAXLE ASSEMBLY

• the two control lever shaft rings using components (B) and

(BB)  of the tool [Bvi. 1902],

• the seal of the control lever shaft using the component (C) of

the tool [Bvi. 1902].

WARNING:

Failure to adhere to the following procedure may damage
the gearbox mechanism housing.

18.

NOTE:
The control shaft and the gear lever cannot be separated.When
replacing the gear lever, it is essential to refit the shaft supplied
in the kit.

19. Refit the control shaft (1) and the gear lever (2) .

20. Attach the gear lever to the control shaft using a new pin.

21. Adjust the input shaft  if replacing a shaft or housing. Refer to 

TM-114, "Adjustment"

.

22. Fit a new input shaft lip seal using component (G) of the tool

[SST: KV32910340 (Bvi. 1683)].

23.

NOTE:
This operation requires two people.

Fit the “input shaft - output shaft - shafts and forks” assembly by
raising the reverse gear intermediate pinions and shaft slightly.

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