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Nissan Juke (2016 year). Service Repair Manual - part 644

TM-344

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

WATER HOSE

WATER HOSE

Exploded View

INFOID:0000000012201044

Removal and Installation

INFOID:0000000012201045

REMOVAL

WARNING:

Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure

coolant escaping from the radiator.

CAUTION:

Perform these steps after the coolant temperature has cooled sufficiently.

1. Remove the battery. Refer to

PG-105, "Removal and Installation"

2. Remove the ECM and bracket as a set.
3. Remove the water hose.
4. Remove the heater thermostat.

INSTALLATION

Note the following, and Install in the reverse order of removal.

• Refer to the following when installing water hoses.

Heater thermostat assembly

Hose clamp

Water hose

A. Water outlet

B. CVT oil warmer

C. To thermostat housing

D. To oil cooler

: N·m (kg-m, ft-lb)

JSDIA2776GB

Water hose (1)

Installation side tube (2)

Direction of paint mark

Hose insertion depth “L”

Water hose

Water outlet

Upward

A: 27 mm (1.06 in) [End reach-
es the 2-stage bulge.]

CVT oil warmer

Leftward

B: 27 mm (1.06 in) [End reach-
es the tube bend R position).]

Heater thermostat assembly

CVT oil warmer

Leftward

Revision: November 2015

2016 JUKE

WATER HOSE

TM-345

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

• Refer to the followings when installing hose clamp.

CAUTION:

Hose clamp should not interfere with the bulge of fluid cooler tube.

Inspection

INFOID:0000000012201046

INSPECTION AFTER REMOVAL

Heater Thermostat

• Fully immerse the heater thermostat (1) in a container (A) filled

with water. Continue heating the water while stirring.

• Continue heating the heater thermostat for 5 minutes or more after

bringing the water to a boil.

• Quickly take the heater thermostat out of the hot water, measure

the heater thermostat within 10 seconds.

JSDIA2407ZZ

Water hose (1)

Installation side tube (2)

Hose clamp (3)

Direction of tab

Clamping position

Water hose

Water outlet

Backward

A: 5 – 7 mm (0.20 – 0.28 in) (L)
from hose end

CVT oil warmer

Upward

Heater thermostat assembly

CVT oil warmer

Upward

B: Align with the end of paint
mark (C)

JSDIA2499ZZ

JPBIA0318ZZ

Revision: November 2015

2016 JUKE

TM-346

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

WATER HOSE

• Place dial indicator (A) on the pellet (B) and measure the elonga-

tion from the initial state.

• If out of standard, replace heater thermostat.

INSPECTION AFTER INSTALLATION

Start the engine, and check the joints for coolant leakage. Refer to

TM-314, "Inspection"

Standard

: Refer to

TM-353, "Heater Thermostat"

JPBIA0319ZZ

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-347

< UNIT REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

UNIT REMOVAL AND INSTALLATION

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000012201047

Removal and Installation

INFOID:0000000012201048

REMOVAL

WARNING:

Never remove the reservoir tank cap when the engine is hot. Serious burns could occur from high

pressure engine coolant escaping from the reservoir tank.

CAUTION:

• Perform this step engine is cold.

• When replacing TCM and transaxle assembly simultaneously, replace transaxle assembly first and

then replace TCM. Refer to

TM-221, "Description"

NOTE:

Cap or cover any transaxle openings to prevent transaxle fluid from spilling.

Transaxle assembly

2. O-ring

3. CVT fluid charging pipe

CVT fluid level gauge

For tightening torque, refer to

TM-347, "Removal and Installation"

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

: Apply petroleum jelly

JSDIA2400GB

Revision: November 2015

2016 JUKE

TM-348

< UNIT REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

TRANSAXLE ASSEMBLY

1. Remove the battery. Refer to

PG-105, "Removal and Installation"

2. Drain engine coolant. Refer to

CO-10, "Draining"

3. Remove the air duct and air cleaner case. Refer to

EM-27, "Removal and Installation"

4. Remove air breather hose. Refer to

TM-329, "Removal and Installation"

5. Remove the ECM and bracket as a set.
6. Remove CVT fluid level gauge.
7. Remove CVT fluid charging pipe from transaxle assembly.
8. Remove O-ring from CVT fluid charging pipe.
9. Disconnect following harness connector and wire harness.

• CVT unit harness connector (A).

• Primary speed sensor harness connector (B).

• Secondary speed sensor harness connector (C).

• Transmission range switch connector (D).

10. Remove harness and clip from the transaxle assembly.
11. Remove water hose. Refer to

TM-344, "Removal and Installa-

tion"

12. Remove control cable from transaxle assembly. Refer to

TM-

319, "Removal and Installation"

13. Remove starter motor. Refer to

STR-28, "MR16DDT : Removal

and Installation"

14. Turn crankshaft, and remove the four tightening nuts (

) for

drive plate and torque converter.

CAUTION:

When turning crankshaft, turn it clockwise as viewed from

the front of the engine.

15. Remove exhaust front tube. Refer to

EX-5, "Exploded View"

16. Separate the propeller shaft. Refer to

DLN-124, "Removal and

Installation"

17. Remove front drive shafts. Refer to

FAX-45, "AWD : Removal

and Installation"

18. Remove front suspension member from vehicle. Refer to

FSU-

17, "Removal and Installation"

19. Remove transfer assembly from transaxle assembly with power tool. Refer to

DLN-94, "Removal and

Installation"

20. Support transaxle assembly with a transmission jack.

CAUTION:

When setting the transmission jack, be careful not to collide against the drain plug.

21. Support engine assembly with a transmission jack.

CAUTION:

When setting the transmission jack, be careful not to collide against the drain plug.

22. Remove engine mounting insulator (LH). Refer to

EM-68, "AWD : Exploded View"

23. Remove bolts fixing transaxle assembly to engine assembly.
24. Remove transaxle assembly from vehicle.

CAUTION:

• Secure torque converter to prevent it from dropping.

• Secure transaxle assembly to a transmission jack.

25. Remove heater thermostat. Refer to

TM-344, "Removal and Installation"

INSTALLATION

Note following, and install in the reverse order of removal.

CAUTION:

JPDIA0113ZZ

JPDIA0114ZZ

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-349

< UNIT REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

• Check fitting of dowel pin (

) when installing transaxle

assembly to engine assembly.

• When installing transaxle assembly to the engine assembly, attach the fixing bolts in accordance with the fol-

lowing.

1. Rotate torque converter to align a torque converter stud bolt with the mounting position of starter motor.
2. Rotate drive plate to align a torque converter stud bolt insertion hole of drive plate with service hole.
3. Install transaxle to engine.

CAUTION:

Be careful not to strike the drive plate when inserting torque converter stud bolts to drive plate

holes.

4. Tighten the fixing bolts in accordance with the following.

5. After tighten the torque converter nuts (

) temporarily, tighten

the torque converter nuts to the specified torque.

CAUTION:

• When turning crankshaft, turn it clockwise as viewed from

the crankshaft pulley side.

• When tightening the torque converter nuts after fixing the

crankshaft pulley bolts, confirm the tightening torque of

the crankshaft pulley mounting bolts. Refer to

EM-76,

"Exploded View"

• Rotate crankshaft several turns and check that transaxle

rotates freely without binding after converter is installed

to drive plate.

Inspection and Adjustment

INFOID:0000000012201049

INSPECTION BEFORE INSTALLATION

After inserting a torque converter to the CVT, check dimension (A)

with in the reference value limit.

JPDIA0116ZZ

Bolt position

Insertion direction

Transaxle to engine

Engine to transaxle

Number of bolts

Bolt length mm (in)

55 (2.17)

50 (1.97)

Tightening torque N·m
(kg-m, ft-lb)

62 (6.3, 46)

JSDIA2425ZZ

JPDIA0114ZZ

: Scale

: Straightedge

Dimension (A)

: Refer to

TM-353, "Torque Converter"

JPDIA0115ZZ

Revision: November 2015

2016 JUKE

TM-350

< UNIT REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

TRANSAXLE ASSEMBLY

INSPECTION AFTER INSTALLATION

• Check for CVT fluid leakage and check CVT fluid level. Refer to

TM-314, "Inspection"

• Check CVT position. Refer to

TM-233, "Inspection and Adjustment"

• Start and warm up the engine. Visually check that there is no leakage of engine coolant and CVT fluid.

ADJUSTMENT AFTER INSTALLATION

Perform “ADDITIONAL SERVICE WHEN REPLACE CONTROL VALVE OR TRANSAXLE ASSEMBLY”. Refer

TM-221, "Description"

Revision: November 2015

2016 JUKE

TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL

TM-351

< UNIT DISASSEMBLY AND ASSEMBLY >

[CVT: RE0F10B]

UNIT DISASSEMBLY AND ASSEMBLY

TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL

Exploded View

INFOID:0000000012201050

Disassembly

INFOID:0000000012201051

1. Remove transaxle assembly. Refer to

TM-347, "Removal and Installation"

2. Remove torque converter from transaxle assembly.

CAUTION:

Never damage bush on the inside of torque converter sleeve when removing torque converter.

3. Remove converter housing oil seal using a flat-bladed screwdriver.

CAUTION:

Be careful not to scratch converter housing.

Assembly

INFOID:0000000012201052

Note the following, and install in the reverse order of removal.

• Drive converter housing oil seal (1) evenly using a drift (A) (commercial service tool) so that converter hous-

ing oil seal protrudes by the dimension (B) respectively.

Unit: mm (in)

Transaxle assembly

Converter housing oil seal

Torque converter

: Always replace after every disassembly.

: Apply CVT fluid

SCIA7904J

Commercial service tool: A

Outer diameter: 65 (2.56)

Inner diameter: 60 (2.36)

: Transaxle assembly

SCIA7908J

Revision: November 2015

2016 JUKE

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