Nissan Juke (2016 year). Service Repair Manual - part 643

 

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Nissan Juke (2016 year). Service Repair Manual - part 643

 

 

TM-336

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

CONTROL VALVE

Inspection and Adjustment

INFOID:0000000012201030

INSPECTION AFTER REMOVAL

Check oil pan for foreign material.

• If a large amount of worn material is found, clutch plate may be worn.

• If iron powder is found, bearings, gears, or clutch plates may be worn.

• If aluminum powder is found, bushing may be worn, or chips or burrs of aluminum casting parts may enter.

Check points where wear is found in all cases.

INSPECTION AFTER INSTALLATION

Check the CVT fluid level and leakage. Refer to 

TM-314, "Inspection"

.

ADJUSTMENT AFTER INSTALLATION

Perform “ADDITIONAL SERVICE WHEN REPLACING CONTROL VALVE OR TRANSAXLE ASSEMBLY”.

Refer to 

TM-221, "Description"

.

Revision: November 2015

2016 JUKE

PRIMARY SPEED SENSOR

TM-337

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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PRIMARY SPEED SENSOR

Exploded View

INFOID:0000000012201031

Removal and Installation

INFOID:0000000012201032

REMOVAL

1. Remove the battery. Refer to 

PG-105, "Removal and Installation"

.

2. Remove ECM and bracket as a set.
3. Remove primary speed sensor connector.
4. Remove primary speed sensor.
5. Remove O-ring from primary speed sensor.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never reuse O-ring.

• Apply CVT fluid to O-ring.

Inspection

INFOID:0000000012201033

INSPECTION AFTER INSTALLATION

Check for CVT fluid leakage and CVT fluid level. Refer to 

TM-314, "Inspection"

.

1.

Transaxle assembly

2.

O-ring

3.

Primary speed sensor

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: Apply CVT fluid

SCIA7901J

Revision: November 2015

2016 JUKE

TM-338

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

SECONDARY SPEED SENSOR

SECONDARY SPEED SENSOR

Exploded View

INFOID:0000000012201034

Removal and Installation

INFOID:0000000012201035

REMOVAL

1. Remove air cleaner case. Refer to 

EM-27, "Removal and Installation"

.

2. Remove secondary speed sensor connector.
3. Remove secondary speed sensor (1) and shims (2).
4. Remove O-ring (3) from secondary speed sensor.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never reuse O-ring.

• Apply CVT fluid to O-ring.

• Install two pieces of shims.

Inspection

INFOID:0000000012201036

INSPECTION AFTER INSTALLATION

1.

Transaxle assembly

2.

Shim

3.

O-ring

4.

Secondary speed sensor
: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: Apply CVT fluid

JPDIA0352GB

JPDIA0353ZZ

Revision: November 2015

2016 JUKE

SECONDARY SPEED SENSOR

TM-339

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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Check for CVT fluid leakage and CVT fluid level. Refer to 

TM-314, "Inspection"

.

Revision: November 2015

2016 JUKE

TM-340

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

DIFFERENTIAL SIDE OIL SEAL

DIFFERENTIAL SIDE OIL SEAL

Exploded View

INFOID:0000000012201037

Removal and Installation

INFOID:0000000012201038

REMOVAL

Differential Side Oil Seal (Left Side)

1. Remove front drive shaft (left side). Refer to 

FAX-45, "AWD : Removal and Installation"

.

2. Remove differential side oil seal (1) using an oil seal remover

(commercial service tool) (A).

CAUTION:

Be careful not to scratch transaxle case and converter

housing.

Differential Side Oil Seal (Right Side)

1. Remove transfer assembly. Refer to 

FAX-45, "AWD : Removal and Installation"

.

1.

Transaxle assembly

2.

Differential side oil seal (Converter 
housing side)

3.

Differential side oil seal (Transaxle 
case side)

: Always replace after every disassembly.

: Genuine CVT fluid

SCIA7594J

JPDIA0118ZZ

Revision: November 2015

2016 JUKE

DIFFERENTIAL SIDE OIL SEAL

TM-341

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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2. Remove differential side oil seal (1) using an oil seal remover

(commercial service tool) (A).

CAUTION:

Be careful not to scratch transaxle case and converter

housing.

INSTALLATION

Note the followings and installation is in the reverse order of removal.

Differential Side Oil Seal  (Transaxle Case Side)

CAUTION:

When inserting the drive shaft, be sure to use protector (SST: KV38107900).

1. Measure height (A) of seal lip. Calculate protrusion (C) of oil

seal lip according to measured height (A) of seal lip and refer-

ence value (B) of side oil insertion.

CAUTION:

• Never reuse differential side oil seal.

• Put a mark on the measurement area and measure height of seal lip at four points diagonally

using suitable tool.

NOTICE:

Since seal lips have a tolerance of 

±

 0.3 mm (

±

 0.012 in) at maximum due to manufacturing tolerances or

packing conditions, it is necessary to measure the seal lip height beforehand to clarify the tolerance.

2. As an indicator of the parallelism and insertion depth, cut a

masking tape (1) to specified width [add 1 mm (0.04 in) to the

value calculated from the tip of differential side oil seal lip] and

affix to the differential side oil seal.

3. Install the differential side oil seal using a drift [outer diameter:

53 mm (2.09 in), inner diameter: 50 mm (1.97 in)] according to

the guide of the masking tape. 

CAUTION:

• If differential side oil seal is inserted deeper than the ref-

erence value, use a new differential side oil seal and per-

form the steps again.

• Apply ATF to the differential side oil seal lip and around

the oil seal.

NOTE:

A hub cap (Part No. 43234 1HA0A) can be used as a substitute for drift. To use a hub cap, be sure to pre-

pare a new one specifically for patting seal.

4. Remove masking tape.
5. Adjust as instructed below to optimize the protrusion size and parallelism.

CAUTION:

If differential side oil seal is inserted deeper than the reference value, use a new differential side

oil seal and perform the steps again.

JPDIA0118ZZ

(1)

: Differential side oil seal 

(2)

: Transaxle case

Lip protrusion (C)

: C=A–B

Differential side oil seal insertion 
reference value (B)

: 1.8 mm (0.071 in)

JSDIA4816ZZ

JSDIA4817ZZ

Revision: November 2015

2016 JUKE

TM-342

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

DIFFERENTIAL SIDE OIL SEAL

• Protrusion size (A)

CAUTION:

Protrusion must fall within 

±

 0.5mm (0.020 in) of calcu-

lated size.

• Parallelism at four diagonal points (

)

CAUTION:

The difference among four diagonal points must be within

0.3 mm (0.012 in).

NOTE:

If differential side oil seal is uneven while installing, tilt suitable

tool.

6. Check that the protrusion size and parallelism are adequate.

Differential Side Oil Seal (Converter housing Side)

CAUTION:

• Never reuse differential side oil seal.

• Apply ATF to the differential side oil seal lip and around the oil seal.

Install differential side oil seal evenly using a drift [outer diameter: 60

mm (2.36 in)] so that differential side oil seal protrudes by the dimen-

sion (A) respectfully.

NOTE:

The reference is the installation direction of the differential side oil

seal.

Inspection

INFOID:0000000012201039

INSPECTION AFTER INSTALLATION

Check for CVT fluid leakage and CVT fluid level. Refer to 

TM-314, "Inspection"

.

JSDIA4815ZZ

JSDIA4814ZZ

Dimension (A)

: Height difference from case end sur-
face is within 1.0 

±

 0.5 mm (0.039 

±

 

0.020 in).

JSDIA6885ZZ

Revision: November 2015

2016 JUKE

OIL PUMP FITTING BOLT

TM-343

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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OIL PUMP FITTING BOLT

Description

INFOID:0000000012201040

Replace the oil pump fitting bolt and the O-ring if oil leakage or exudes from the oil pump fitting bolt.

Exploded View

INFOID:0000000012201041

Removal and Installation

INFOID:0000000012201042

REMOVAL

1. Remove Oil pump fitting bolt (1) from transaxle assembly.
2. Remove O-ring from oil pump fitting bolt.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never reuse O-ring.

• Apply CVT fluid to O-ring.

Inspection

INFOID:0000000012201043

INSPECTION AFTER INSTALLATION

Check for CVT fluid leakage and CVT fluid level. Refer to 

TM-314, "Inspection"

.

1.

Oil pump fitting bolt

2.

O-ring

3.

Transaxle assembly

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: Apply CVT fluid

JPDIA0829GB

JPDIA0077ZZ

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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