Nissan Juke (2016 year). Service Repair Manual - part 642

 

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Nissan Juke (2016 year). Service Repair Manual - part 642

 

 

TM-328

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

TCM

TCM

Exploded View

INFOID:0000000012201024

Removal and Installation

INFOID:0000000012201025

CAUTION:

• Never impact on TCM when removing or installing TCM.

• When replacing TCM, note the “CVTF DETERIORATION DATE” value displayed on CONSULT “CON-

FORM CVTF DETERIORTN” in MAINTENANCE BOOKLET, before start the operation.

• When replacing TCM and transaxle assembly simultaneously, replace transaxle assembly first and

then replace TCM. Refer to 

TM-347, "Removal and Installation"

.

• Before replacing TCM, perform “ADDITIONAL SERVICE WHEN REPLACING TCM”. Refer to 

TM-219,

"Work Procedure"

.

REMOVAL

1. Remove the battery. Refer to 

PG-105, "Removal and Installation"

.

2. Remove air duct (inlet) and air cleaner case. Refer to 

EM-27, "Removal and Installation"

.

3. Disconnect the TCM connector.
4. Remove the TCM.
5. Remove the bracket.

INSTALLATION

Installation is the reverse order of removal.

Adjustment

INFOID:0000000012201026

ADJUSTMENT AFTER INSTALLATION

Perform "ADDITIONAL SERVICE WHEN REPLACING TCM". Refer to 

TM-219, "Work Procedure"

.

1.

Bracket

2.

TCM

:Vehicle front

: N·m (kg-m, in-lb)

JSDIA7186GB

Revision: November 2015

2016 JUKE

AIR BREATHER HOSE

TM-329

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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AIR BREATHER HOSE

Removal and Installation

INFOID:0000000012201027

REMOVAL

1. Remove air cleaner case. Refer to 

EM-27, "Removal and Installation"

.

2. Remove clip (A) from bracket. 
3. Remove air breather hose (1) from transaxle assembly.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never bend the air breather hose to prevent damage to the hose.

• Install air breather hose (1) to transaxle tube (A) all the way to

the curve of the tube.

• Install air breather hose to transaxle tube so that the paint

mark (B) is facing upward.

• Securely install the clip (A) to the bracket.

JSDIA2454ZZ

JSDIA2399ZZ

JSDIA2458ZZ

Revision: November 2015

2016 JUKE

TM-330

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

CONTROL VALVE

CONTROL VALVE

Exploded View

INFOID:0000000012201028

Removal and Installation

INFOID:0000000012201029

REMOVAL

1. Disconnect battery cable from negative terminal. Refer to 

PG-105, "Exploded View"

.

1.

Transaxle assembly

2.

Control valve

3.

Bracket

4.

O-ring

5.

Oil strainer assembly

6.

Magnet

7.

Drain plug gasket

8.

Drain plug

9.

Oil pan mounting bolt

10.

Oil pan

11. Oil pan gasket

12. Lock nut

13.

Washer

14. Manual plate

15. Collar

16.

Lip seal

17. Snap ring

18. Terminal cord assembly

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

: Apply CVT fluid

JSDIA2656GB

Revision: November 2015

2016 JUKE

CONTROL VALVE

TM-331

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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2. Remove drain plug from oil pan and then drain the CVT fluid.
3. Remove drain plug gasket.
4. Disconnect the CVT unit connector. Refer to 

TM-150, "Removal and Installation Procedure for CVT Unit

Connector"

.

5. Remove the snap ring (1) from the CVT unit connector (A).

6. Press the CVT unit connector (A) into the transaxle case.

CAUTION:

Never damage the CVT unit connector.

NOTE:

Clean around the connector to prevent foreign materials from

entering into the transaxle case.

7. Remove the oil pan mounting bolts, and then remove the oil pan and oil pan gasket.
8. Remove the magnets from the oil pan.
9. Remove the lock nut (1) and washer (2), and then remove the

manual plate (3). 

10. Remove the collar (4) from the manual shaft (A).

CAUTION:

Never drop the collar.

11. Disconnect the control valve connectors (A) and (B).

JPDIA0654ZZ

JPDIA0720ZZ

: Vehicle front

JPDIA0655ZZ

: Clip

: Vehicle front

JPDIA0656ZZ

Revision: November 2015

2016 JUKE

TM-332

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

CONTROL VALVE

12. Remove the oil strainer assembly mounting bolts (A) and (B),

and then remove the oil strainer assembly (1).

13. Remove O-ring from oil strainer assembly.

14. Remove the bracket (1).

15. Remove the control valve mounting bolts (A) and (B), and then

remove the control valve from the transaxle case.

CAUTION:

Never drop the control valve, ratio control valve and manual

shaft.

16. Remove terminal cord assembly (1) from the transaxle case

inside.

17. Remove the lip seal (1) from the transaxle case.

: Vehicle front

JPDIA0657ZZ

: Bolt

: Vehicle front

JPDIA0658ZZ

: Vehicle front

JPDIA0659ZZ

JSDIA2634ZZ

: Vehicle front

JPDIA0661ZZ

Revision: November 2015

2016 JUKE

CONTROL VALVE

TM-333

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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INSTALLATION

1. Install the lip seal (1) to the transaxle case.

2. Install terminal cord assembly (1) to the transaxle case.

CAUTION:

Connect the CVT unit connector with the stopper facing up,

and then press in until it clicks.

3. Press in the ratio control valve (B) in the (

) direction, and then

fix the linkage in the position shown in the figure with the linkage

fixing pin (A) from the back of control valve through the hole for

fixing.

4. Check that one end of linkage engages with the step motor end

(C) and that the linkage is in the direction shown in the figure.

5. Install the control valve to the transaxle case.

CAUTION:

• Never drop the linkage fixing pin. If it is dropped, repeat

the installation procedure from step 3.

• Never pinch the harness into between the control valve

and the transaxle case.

• Never drop the control valve, ratio control valve and man-

ual shaft.

: Vehicle front

JPDIA0661ZZ

JSDIA2634ZZ

JPDIA0663ZZ

Revision: November 2015

2016 JUKE

TM-334

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

CONTROL VALVE

6. Fix the control valve using the control valve mounting bolts (A)

and (B).

7. Pull the linkage fixing pin out.
8. Connect the control valve connectors (A) and (B).

CAUTION:

• Never pinch the harness into between the control valve

and the transaxle case.

• Securely insert the connector until it clicks and locks.

9. Install the bracket (1).

10. Install O-ring to oil strainer assembly.

CAUTION:

• Never reuse O-ring.

• Apply CVT fluid to O-ring.

11. Install the oil strainer assembly (1) using the oil strainer assem-

bly mounting bolts (A) and (B).

NOTE:

Remove the bracket and adjust the position again if the bolt hole

positions are not aligned.

12. Install the collar to the manual shaft.

CAUTION:

Never drop the collar.

: Vehicle front

Bolt

Bolt length (mm)

Number of bolts

A

54

10

B

44

1

JPDIA0659ZZ

: Clip

: Vehicle front

JPDIA0656ZZ

: Bolt

: Vehicle front

JPDIA0658ZZ

: Vehicle front

Bolt

Bolt length (mm)

Number of bolts

A

12

2

B

44

1

JPDIA0657ZZ

Revision: November 2015

2016 JUKE

CONTROL VALVE

TM-335

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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13. Install the manual plate (1) while aligning with the groove (A) of

the manual valve.

CAUTION:

Assemble the manual plate while aligning its end with the
cutout (

) of the manual valve.

14. Install the washer (2) and the lock-nut (3), and then tighten to

the specified torque.

15. Install the snap ring (1) to the CVT unit connector (A).
16. Connect the CVT unit connector. Refer to 

TM-150, "Removal

and Installation Procedure for CVT Unit Connector"

.

17. Install the magnet while aligning it with the convex side of oil

pan.

CAUTION:

Completely eliminate the iron powder from the magnet

mounting area of oil pan and the magnet.

18. Install the oil pan to the transaxle case with the following proce-

dure.

1. Install the oil pan gasket to the oil pan.

CAUTION:

• Completely wipe out any moisture, oil, and old gasket from the oil pan gasket mounting sur-

face and bolt mounting hole of oil pan and transaxle case.

• Never reuse oil pan gasket.

2. Install the oil pan assembly to the transaxle case, and then temporarily tighten the oil pan mounting

bolt.

3. Tighten the oil pan mounting bolts in the order shown in the

figure to the specified torque.

4. Tighten the oil pan mounting bolts again clockwise from (1)

shown in the figure to the specified torque.

19. Install drain plug gasket to drain plug.

CAUTION:

Never reuse drain plug gasket.

20. Install drain plug to oil pan.
21. Fill CVT fluid from CVT fluid charging pipe to the specified level.

CAUTION:

• Use only Genuine CVT fluid. Never mix with other fluid.

• Using CVT fluid other than Genuine CVT fluid will deteriorate in driveability and CVT durability,

and may damage the CVT, which is not covered by the warranty.

• When filling CVT fluid, take care not to scatter heat generating parts such as exhaust.

• Sufficiently shake the container of CVT fluid before using.

• Delete CVT fluid deterioration date with CONSULT after changing CVT fluid. Refer to 

TM-190,

"CONSULT Function"

.

22. With the engine warmed up, drive the vehicle in an urban area.

NOTE:

When ambient temperature is 20

°

C (68

°

F), it takes about 10 minutes for the CVT fluid to warm up to 50

to80

°

C (122 to 176

°

F).

23. Check CVT fluid level and condition. Refer to 

TM-314, "Inspection"

.

24. Connect battery cable to negative terminal. Refer to 

PG-105, "Exploded View"

.

: Vehicle front

JPDIA0962ZZ

CVT fluid

: Refer to 

MA-11, "Fluids and Lubri-

cants"

.

Fluid capacity

JPDIA0654ZZ

JPDIA0664ZZ

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

Content      ..     640      641      642      643     ..