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Nissan Juke (2016 year). Service Repair Manual - part 614

TM-104

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

22. Install shifter lever oil seal (1) and striking rod oil seal (2) to tran-

saxle case using suitable tool.

CAUTION:

• Do not reuse shifter lever oil seal or striking rod oil seal.

• When installing, do not incline shifter lever oil seal and

striking rod oil seal.

• Do not damage transaxle case.

23. Install differential side oil seal (1) to transaxle case using Tool

(A).

CAUTION:

• Do not reuse differential side oil seal.

• When installing, do not incline differential side oil seal.

• Do not damage transaxle case.

24. Install shifter lever B (1) and shifter lever A (2) to transaxle case.

CAUTION:

Be careful with the orientation of shifter lever B and shifter

lever A.

25. Install retaining pin to shifter lever A.

CAUTION:

• Do not reuse retaining pin.

• Assemble retaining pin from the direction shown by the

arrow until it becomes flush with the end surface of shifter

lever A.

Dimension (H)

: 0 - 1.0 mm (0 - 0.039 in)

PCIB1818E

Dimension (H)

: -0.5 - 0.5 mm (-0.020 - 0.020 in)

Tool number

: ST30720000 (J-25405)

PCIB1878E

PCIB1843E

PCIB1844E

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-105

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

26. Install transaxle case following the procedures below.
a. Install selected mainshaft rear bearing adjusting shim into transaxle case.
b. Install oil gutter A (1) and oil gutter B (2) to transaxle case.

CAUTION:

Insert the tab (A) of oil gutter A and oil gutter B into tran-

saxle case.

c. Temporarily install snap ring of mainshaft rear bearing into tran-

saxle case.

CAUTION:

Do not reuse snap ring.

d. Apply recommended sealant to mating surface of clutch housing

as shown.

•

Use Genuine Silicone RTV or an equivalent. Refer to

MA-

11, "Fluids and Lubricants"

CAUTION:

• Remove old sealant adhering to the mounting surfaces.

Also remove any moisture, oil, or foreign material adher-

ing to both mounting surfaces.

• Apply sealant so as not to break the bead.

• The width of sealant bead is 1 - 2 mm (0.04 - 0.08 in).

• The height of sealant bead is 0.4 - 1 mm (0.016 - 0.04 in).

• The overlap length of both ends of sealant bead is 3 - 5

mm (0.12 - 0.20 in).

e. With shifter lever A (1) held in the position shown, temporarily

assemble transaxle case to clutch housing.

CAUTION:

Do not damage striking rod oil seal.

NOTE:

Make sure to hold shifter lever A in the position shown. Other-

wise transaxle case cannot be installed to clutch housing.

PCIB1841E

PCIB1842E

PCIB1807E

PCIB1808E

Revision: November 2015

2016 JUKE

TM-106

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

While rotating shifter lever A (1) in the direction of the arrow

shown, assemble transaxle case to clutch housing.

g. Accessing from the bore plug hole, expand snap ring at main-

shaft rear bearing so that the ring catches the periphery of main-

shaft rear bearing.

h. Temporarily tighten transaxle case bolts.

Shift the shifter lever A (1) to 2nd gear position.

NOTE:

• The 2nd gear position is attained when shifter lever A is in the

position shown.

• When transaxle is shifted to the 2nd gear position, mainshaft

assembly is lifted.

Seat snap ring in the groove on mainshaft rear bearing. If snap

ring is not seated in the groove on mainshaft rear bearing,

remove transaxle case and repeat the procedure from step d.

: shifter lever B

PCIB1929E

PCIB1840E

PCIB1809E

SCIA0893E

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-107

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

k. Tighten transaxle case bolts to the specified torque.

Shift the shifter lever A (1) to neutral position.

NOTE:

The neutral position is attained when shifter lever A is in the

position shown.

27. Install bore plug to transaxle case using Tool.

CAUTION:

Do not reuse bore plug.

28. Install selector lever to transaxle case and then install retaining

pin to selector lever.

CAUTION:

• Do not reuse retaining pin.

• Assemble retaining pin from the direction shown by the

arrow until it becomes flush with the end surface of selec-

tor lever.

29. Install guide bolt following the procedures below.
a. Shift the shifter lever A and selector lever to neutral position.

PCIB1838E

PCIB1930E

Tool number

: ST33061000 (J-8107-2))

PCIB0941E

PCIB1837E

Revision: November 2015

2016 JUKE

TM-108

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

b. Visually confirm from the guide bolt hole (C) that the lever is

securely set to neutral position (A). If it is not in the neutral posi-

tion, repeat the procedure from step a.

CAUTION:

The guide groove (D) of striking rod assembly will be dam-

aged when assembling guide bolt with the lever is in except

neutral position (B).

Check continuity between terminals of park/neutral position

(PNP) switch to confirm it in the neutral position. If it is not in the

neutral position, remove park/neutral position (PNP) switch and

repeat the procedure from step a. Refer to

TM-78, "PARK/NEU-

TRAL POSITION (PNP) SWITCH : Component Inspection"

d. Install guide bolt to transaxle case and then tighten guide bolt to

the specified torque.

CAUTION:

Do not reuse guide bolt.

30. Apply recommended sealant to threads of park/neutral position

(PNP) switch (1). Then install it to transaxle case and tighten to

the specified torque.

•

Use Genuine Silicone RTV or an equivalent. Refer to

MA-

11, "Fluids and Lubricants"

CAUTION:

Remove old sealant and oil adhering to threads.

31. Install plunger to transaxle case.
32. Apply recommended sealant to threads of back-up lamp switch

(2). Then install it to transaxle case and tighten to the specified

torque.

•

Use Genuine Silicone RTV or an equivalent. Refer to

MA-

11, "Fluids and Lubricants"

CAUTION:

Remove old sealant and oil adhering to threads.

33. Install air breather tube (3) to transaxle case.

CAUTION:

• Do not reuse air breather tube.

• Assemble air breather tube until its collar element contacts with transaxle case.

: Guide bolt

PCIB1890E

PCIB1836E

PCIB1835E

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-109

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

34. Install gasket onto plug and then install them into transaxle

case. Tighten plug to the specified torque.

CAUTION:

Do not reuse gasket.

35. Install gasket onto drain plug and then install them into clutch

housing. Tighten drain plug to the specified torque.

CAUTION:

Do not reuse gasket.

36. Install O-ring onto plug and then install it into clutch housing.

Tighten bolt to the specified torque.

CAUTION:

• Do not reuse O-ring.

• After oil is filled, tighten bolt to specified torque.

Adjustment

INFOID:0000000012200823

ADJUSTMENT

Differential Side Bearing Preload

• When adjusting differential side bearing preload, select adjusting

shim for differential side bearing. To select adjusting shim, mea-

sure clearance (L) between transaxle case and differential side

bearing outer race. Refer to

TM-147, "Available Shims"

CAUTION:

Up to 2 adjusting shims can be selected.

• Calculate dimension (L) (thickness of adjusting shim) using the fol-

lowing procedure to satisfy specification of preload for differential

side bearing.

PCIB1865E

PCIB1834E

PCIB1969E

Preload

: Refer to

TM-147, "Available Shims"

Dimension L = (L

- L

) + Preload

: Thickness of adjusting shim

: Distance between transaxle case end face
and mounting face of adjusting shim

: Distance between differential side bearing
outer race and clutch housing end face

JSDIA5280GB

Revision: November 2015

2016 JUKE

TM-110

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

1. Using a depth micrometer and straightedge, measure dimension

) between transaxle case end face and mounting face of

adjusting shim.

2. Install differential side bearing outer race onto differential side

bearing on final gear side. Holding lightly differential side bear-

ing outer race horizontally by hand, rotate final gear five times or

more (for smooth movement of bearing roller).

3. Using a depth micrometer and straightedge as shown, measure

dimension (L

) between differential side bearing outer race and

clutch housing end face.

CAUTION:

: Measure at 4 point by approximately 90 degrees and use

the average value.

4. Install selected differential side bearing adjusting shim and then

install differential side bearing outer race (transaxle case side)

using Tool.

CAUTION:

Replace differential side bearing and differential side bear-

ing outer race as a set.

Reverse Idler Gear End Play

• When adjusting reverse idler gear end play, select adjusting shim

for reverse idler gear. To select adjusting shim (1), measure clear-

ance between transaxle case (2) and reverse idler gear (rear) (3).

Refer to

TM-146, "Available Adjusting Shims"

CAUTION:

Only 1 adjusting shim can be selected.

• Calculate dimension (Q) (thickness of adjusting shim) using the fol-

lowing procedure to satisfy specification of end play for reverse

idler gear.

SCIA1078E

SCIA1079E

Tool number

: ST30720000 (J25405)

PCIB0942E

End play

: Refer to

TM-146, "Available Adjusting

Shims"

Dimension Q = (Q

- Q

) - End play

: Thickness of adjusting shim

: Distance between transaxle case end face
and mounting face of adjusting shim

: Distance between clutch housing end face
and end face of reverse idler gear (rear)

PCIB1925E

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-111

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

1. Using a depth micrometer and straightedge, measure dimension

) between transaxle case end face and mounting face of

adjusting shim.

2. Using a depth micrometer and straightedge as shown, measure

dimension (Q

) between clutch housing (1) end face and end

face of reverse idler gear (rear) (2).

CAUTION:

: Measure at 4 point by approximately 90 degrees and

use the average value.

3. Install selected reverse idler gear adjusting shim onto reverse

idler gear (rear).

Input Shaft End Play

• When adjusting input shaft end play, select adjusting shim for input

shaft rear bearing. To select adjusting shim, measure clearance

between transaxle case and input shaft rear bearing. Refer to

TM-

146, "Available Adjusting Shims"

CAUTION:

Only 1 adjusting shim can be selected.

• Calculate dimension (O) (thickness of adjusting shim) using the fol-

lowing procedure to satisfy specification of end play for input shaft

rear bearing.

1. Using a depth micrometer and straightedge, measure dimension

) between transaxle case end face and mounting face of

adjusting shim.

CAUTION:

: Measure at 4 point by approximately 90 degrees and

use the average value.

SCIA1003E

PCIB1879E

End play

: Refer to

TM-146, "Available Adjusting

Shims"

Dimension O = (O

- O

) - End play

: Thickness of adjusting shim

: Distance between transaxle case end face
and mounting face of adjusting shim

: Distance between clutch housing end face
and end face of input shaft rear bearing

SCIA1001E

SCIA1002E

Revision: November 2015

2016 JUKE

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