Nissan Juke (2016 year). Service Repair Manual - part 613

 

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Nissan Juke (2016 year). Service Repair Manual - part 613

 

 

TM-96

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

17. Remove shifter lever oil seal (1) and striking rod oil seal (2) from

transaxle case.

CAUTION:

Do not damage transaxle case.

18. Remove striking rod shim (1), striking rod adjusting shim (2),

mainshaft rear bearing adjusting shim (3), input shaft rear bear-

ing adjusting shim (4), and reverse idler gear adjusting shim (5).

19. Remove retaining pin of reverse shift fork (1) using suitable tool.

20. Rotate striking lever of striking rod assembly as shown. Then

rotate reverse fork rod to a position where bracket of reverse

fork rod does not interfere with striking lever of striking rod

assembly.

21. Pull out reverse shift fork and reverse fork rod.

22. Remove retaining pin of 5th-6th shift fork (1) using suitable tool.

PCIB1846E

PCIB1858E

2

: Reverse fork rod

PCIB1850E

PCIB1851E

2

: 5th-6th fork rod

PCIB1852E

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-97

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

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23. Remove retaining pin of 3rd-4th shift fork (1) using suitable tool.
24. Pull out 3rd-4th fork rod (2).

25. Pull out 5th-6th shift fork (1) and 5th-6th fork rod (2).

26. Pull out 3rd-4th shift fork (1).

27. Remove retaining pin of 1st-2nd shift fork (1) using suitable tool.
28. Pull out 1st-2nd shift fork and 1st-2nd fork rod (2).

29. Remove striking rod assembly (1).

PCIB1853E

PCIB1854E

PCIB1855E

PCIB1856E

PCIB1857E

Revision: November 2015

2016 JUKE

TM-98

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

30. Remove gear components from clutch housing in the following

procedure.

a. Remove a set of input shaft assembly, mainshaft assembly, and

reverse idler gear assembly by tapping the tip of input shaft from

the back of the clutch housing with a plastic hammer.

CAUTION:

Always withdraw mainshaft straight out. Failure to do so

can damage resin oil channel on clutch housing side.

b. Remove final drive assembly.

31. Remove magnet from clutch housing.

32. Remove mainshaft bearing retainer and then mainshaft front

bearing from clutch housing using the Tool.

CAUTION:

Do not damage clutch housing, mainshaft front bearing, or

oil channel.

33. Remove oil channel from clutch housing.

34. Remove differential side bearing outer race (clutch housing

side) from clutch housing using the puller.

CAUTION:

Do not damage clutch housing or differential side bearing

outer race.

35. Remove input shaft oil seal from clutch housing, using a suitable

tool.

CAUTION:

Do not damage clutch housing.

SCIA0964E

PCIB1859E

Tool number

: KV381054S0 (J-34286)

PCIB0937E

Tool number

: KV381054S0 (J-34286)

PCIB0938E

SCIA0398E

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-99

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

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36. Remove differential side oil seal from clutch housing, using a

suitable tool.

CAUTION:

Do not damage clutch housing.

Assembly

INFOID:0000000012200822

ASSEMBLY

1. Install differential side oil seal (1) to clutch housing using Tool

(A).

CAUTION:

• Do not reuse differential side oil seal.

• When installing, do not incline differential side oil seal.

• Do not damage clutch housing.

PCIB1874E

Dimension (H)

: -0.5 - 0.5 mm (-0.020 - 0.020 in)

Tool number

: ST33400001 (J-26082)

PCIB1864E

Revision: November 2015

2016 JUKE

TM-100

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

2. Install input shaft oil seal (1) to clutch housing using Tool (A).

CAUTION:

• Do not reuse input shaft oil seal.

• When installing, do not incline input shaft oil seal.

• Do not damage clutch housing.

3. Install differential side bearing outer race (clutch housing side) to

clutch housing using Tools.

CAUTION:

Replace differential side bearing and differential side bear-

ing outer race as a set.

4. Install oil channel (1) on mainshaft side.

CAUTION:

When installing oil channel, fit the rib (A) of oil channel into

the processed area of the spot facing (B).

5. Install mainshaft front bearing to clutch housing using Tool.

CAUTION:

Be careful with the orientation of mainshaft front bearing.

Dimension (H)

: 1.1 - 2.0 mm (0.043 - 0.078 in)

Tool number

: ST35321000 ( — )

PCIB1814E

Tool number

: KV40105320 ( — )
: ST30720000 (J-25405)

PCIB0933E

PCIB1921E

Tool number

: ST33200000 (J-26082)

PCIB0939E

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-101

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

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6. Install mainshaft bearing retainer (1) to clutch housing and

tighten bolt to the specified torque.

CAUTION:

Install with punched surface facing up.

7. Install magnet to clutch housing.

8. Install final drive assembly into clutch housing.

9. Install input shaft assembly, mainshaft assembly, and reverse

idler gear assembly into clutch housing.

CAUTION:

• Wrap a tape, etc. to the spline of input shaft so as not to

damage the input shaft oil seal.

• Be careful with the orientation of reverse idler shaft.

10. Install striking rod assembly (1) into clutch housing.

2

: Mainshaft front bearing

3

: Oil channel

PCIB1938E

PCIB1859E

SCIA0888E

SCIA0964E

PCIB1857E

Revision: November 2015

2016 JUKE

TM-102

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

CAUTION:

• Check that return spring is securely seated in the groove

on return pin.

11. Install 1st-2nd shift fork (1) and 1st-2nd fork rod (2) and then

install retaining pin to 1st-2nd shift fork.

CAUTION:

• Do not reuse retaining pin.

• Be careful with the orientation of 1st-2nd shift fork and

1st-2nd fork rod.

• Assemble retaining pin from the direction shown by the

arrow until it becomes flush with the end surface of 1st-

2nd shift fork.

12. Install 3rd-4th shift fork (1) to 3rd-4th coupling sleeve.

CAUTION:

Be careful with the orientation of 3rd-4th shift fork.

13. Install 5th-6th shift fork (1) and 5th-6th fork rod (2) and then

install retaining pin to 5th-6th shift fork.

CAUTION:

• Do not reuse retaining pin.

• Be careful with the orientation of 5th-6th shift fork and

5th-6th fork rod.

• Assemble retaining pin from the direction shown by the

arrow until it becomes flush with the end surface of 5th-

6th shift fork.

PCIB1866E

PCIB1856E

PCIB1855E

PCIB1852E

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-103

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

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14. Install 3rd-4th fork rod (2) and then install retaining pin to 3rd-4th

shift fork (1).

CAUTION:

• Do not reuse retaining pin.

• Be careful with the orientation of 3rd-4th fork rod.

• Assemble retaining pin from the direction shown by the

arrow until it becomes flush with the end surface of 3rd-

4th shift fork.

15. Install reverse shift fork (1) and reverse fork rod (2).

CAUTION:

Be careful with the orientation of reverse shift fork and

reverse fork rod.

16. Rotate striking lever of striking rod assembly as shown. Then

rotate reverse fork rod to a position where bracket of reverse

fork rod does not interfere with striking lever of striking rod

assembly.

17. Install retaining pin to reverse shift fork (1).

CAUTION:

• Do not reuse retaining pin.

• Assemble retaining pin from the direction shown by the

arrow until it becomes flush with the end surface of

reverse shift fork.

18. Install selected differential side bearing adjusting shim(s) and differential side bearing outer race (tran-

saxle case side).

19. Install selected reverse idler gear adjusting shim onto reverse idler gear assembly.
20. Install selected input shaft rear bearing adjusting shim onto input shaft.
21. Install selected striking rod adjusting shim and striking rod shim onto striking rod assembly.

PCIB1853E

PCIB1875E

PCIB1851E

2

: Reverse fork rod

PCIB1850E

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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