Nissan Juke (2016 year). Service Repair Manual - part 612

 

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Nissan Juke (2016 year). Service Repair Manual - part 612

 

 

TM-88

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

UNIT DISASSEMBLY AND ASSEMBLY

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000012200820

CASE AND HOUSING

1.

Differential side oil seal

2.

Clutch housing

3.

CSC (Concentric Slave Cylinder)

4.

Input shaft oil seal

5.

Oil channel

6.

Oil gutter A

7.

Back-up lamp switch

8.

Plunger

9.

Gasket

10. Plug

11. Bore plug

12. Striking rod oil seal

13. Transaxle case

14. Oil gutter B

15. Air breather tube

16. Park/Neutral position (PNP) switch 17. Shifter lever oil seal

18. Drain plug

19. Magnet

20. O-ring

21. Plug

 : Apply Genuine Silicone RTV or an equivalent. Refer to 

GI-22, "Recommended Chemical Products and Seal-

ants"

.

 : Always replace after every disassembly.

 : Select with proper thickness.

JSDIA5278GB

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-89

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

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SHAFT AND GEAR 

 : N·m (kg-m, ft-lb)

 : N·m (kg-m, in-lb)

1.

Input shaft front bearing

2.

Input shaft

3.

3rd needle bearing

4.

3rd input gear

5.

3rd inner baulk ring

6.

3rd synchronizer cone

7.

3rd outer baulk ring

8.

3rd-4th spread spring

9.

3rd-4th shifting insert

10. 3rd-4th synchronizer hub

11. 4th baulk ring

12. 3rd-4th coupling sleeve

13. 4th input gear bushing

14. 4th needle bearing

15. 4th input gear

16. Thrust washer

17. 5th input gear bushing

18. 5th needle bearing

19. 5th input gear

20. 5th baulk ring

21. 5th-6th spread spring

22. 5th-6th shifting insert

23. 5th-6th synchronizer hub

24. 5th-6th coupling sleeve

25. 6th baulk ring

26. 6th input gear

27. 6th needle bearing

28. 6th input gear bushing

29. Snap ring

30. Input shaft rear bearing

31. Oil channel

32. Input shaft rear bearing adjusting 

shim

33. Retaining pin

34. Reverse idler shaft

35. Thrust needle bearing

36. Reverse idler gear needle bear-

ing

37. Reverse insert spring

38. Reverse idler gear (front)

39. Reverse baulk ring

40. Reverse coupling sleeve

41. Reverse idler gear (rear)

42. Reverse idler gear adjusting shim

 : Apply gear oil.

: Replace the parts as a set.

 : Always replace after every disassembly.

 : N·m (kg-m, ft-lb)

PCIB1888E

Revision: November 2015

2016 JUKE

TM-90

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

SHIFT FORK AND FORK ROD

1.

Mainshaft front bearing

2.

Mainshaft bearing retainer

3.

Mainshaft

4.

Reverse main gear

5.

1st main gear

6.

1st main gear bushing

7.

1st needle bearing

8.

1st inner baulk ring

9.

1st synchronizer cone

10. 1st outer baulk ring

11. 1st-2nd spread spring

12. 1st-2nd shifting insert

13. 1st-2nd synchronizer hub

14. 2nd outer baulk ring

15. 2nd synchronizer cone

16. 2nd inner baulk ring

17. 1st-2nd coupling sleeve

18. 2nd main gear bushing

19. 2nd needle bearing

20. 2nd main gear

21. 3rd main gear

22. 3rd-4th mainshaft spacer

23. 4th main gear adjusting shim

24. 4th main gear

25. 5th main gear

26. 5th-6th mainshaft spacer

27. 6th main gear

28. 6th main gear adjusting shim 29. Mainshaft rear bearing

30. Mainshaft C-ring

31. C-ring holder

32. Snap ring

33. Mainshaft rear bearing adjust-

ing shim

 : Apply gear oil.

: Replace the parts as a set.

 : Always replace after every disassembly.

 : N·m (kg-m, ft-lb)

PCIB1889E

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-91

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

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FINAL DRIVE

1.

Clutch housing

2.

Retaining pin

3.

Reverse shift fork

4.

Reverse fork rod

5.

Return spring

6.

Striking rod assembly

7.

Striking rod shim

8.

Striking rod adjusting shim

9.

Shifter lever A

10. Shifter lever B

11. Guide bolt

12. Selector lever

13. Transaxle case

14. 3rd-4th shift fork

15. 3rd-4th fork rod

16. 1st-2nd shift fork

17. 1st-2nd fork rod

18. 5th-6th shift fork

19. 5th-6th fork rod

 : Replace the parts as a set.

 : Always replace after every disassembly.

JSDIA5279GB

Revision: November 2015

2016 JUKE

TM-92

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

Disassembly

INFOID:0000000012200821

DISASSEMBLY

1. Remove drain plug and gasket from clutch housing.

1.

Differential side bearing outer 
race (clutch housing side)

2.

Differential side bearing (clutch 
housing side)

3.

Differential case assembly

4.

Final gear

5.

Differential side bearing (tran-
saxle case side)

6.

Differential side bearing outer 
race (transaxle case side)

7.

Differential side bearing adjust-
ing shim

 : Replace the parts as a set.

 : N·m (kg-m, ft-lb)

JSDIA5268GB

PCIB1834E

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-93

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

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2. Remove plug bolt and then plug and O-ring from clutch housing.

3. Remove plug and gasket from transaxle case.

4. Remove park/neutral position (PNP) switch (1) from transaxle

case.

5. Remove back-up lamp switch (2) and plunger from transaxle

case.

CAUTION:

Do not lose plunger.

6. Remove air breather tube (3) from transaxle case.

7. Remove guide bolt from transaxle case.

8. Remove retaining pin using suitable tool and then remove selec-

tor lever from transaxle case.

PCIB1969E

PCIB1865E

PCIB1835E

PCIB1836E

PCIB1837E

Revision: November 2015

2016 JUKE

TM-94

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

9. Remove transaxle case bolts.

10. Remove bore plug from transaxle case using suitable tool.

CAUTION:

• Do not damage transaxle case.

• Access bore plug from cutout (A) of transaxle case when

removing.

11. Remove transaxle case following the procedures below.
a. Expand snap ring at mainshaft rear bearing accessing from the

bore plug hole. Then pull up transaxle case from clutch housing

until snap ring comes off.

b. With shifter lever A (1) held in the position shown, remove tran-

saxle case from clutch housing.

CAUTION:

Do not drop adjusting shims.

NOTE:

Make sure to hold shifter lever A in the position shown. Other-

wise transaxle case cannot be removed from clutch housing.

PCIB1838E

PCIB1839E

PCIB1840E

PCIB1808E

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-95

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

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12. Remove oil gutter A (1) and oil gutter B (2) from transaxle case.

13. Remove snap ring from transaxle case.

14. Remove retaining pin using suitable tool and then remove shifter

lever A and shifter lever B from transaxle case.

15. Remove differential side bearing outer race (transaxle case

side) from transaxle case using Tool. Then remove differential

side bearing adjusting shim from transaxle case.

CAUTION:

Do not damage transaxle case or differential side bearing

outer race.

16. Remove differential side oil seal from transaxle case using suit-

able tool.

CAUTION:

Do not damage transaxle case.

A

: Tab of oil gutter

PCIB1841E

PCIB1842E

PCIB1844E

Tool number

: KV381054S0 (J-34286)

PCIB0936E

SCIA0397E

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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