Nissan Juke F15. Manual - part 1347

 

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Nissan Juke F15. Manual - part 1347

 

 

TM-578

< UNIT REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

TRANSAXLE ASSEMBLY

2. Remove the air duct and air cleaner case. Refer to 

EM-192, "Removal and Installation"

.

3. Remove air breather hose. Refer to 

TM-555, "Removal and Installation"

.

4. Remove the ECM and bracket as a set. Refer to 

EC-1256, "Removal and Installation"

.

5. Drain engine coolant. Refer to 

CO-40, "Draining and Filling"

.

6. Remove CVT fluid charging pipe from transaxle assembly.
7. Remove O-ring from CVT fluid charging pipe.
8. Disconnect fluid cooler hoses from transaxle assembly. Refer to 

TM-572, "Removal and Installation"

.

9. Disconnect following harness connector and wire harness. Refer to 

TM-361, "CVT CONTROL SYSTEM :

Component Parts Location"

.

• CVT unit harness connector

• Input speed sensor harness connector

• Primary speed sensor harness connector

• Output speed sensor harness connector

• Transmission range switch connector

10. Remove harness and clip from the transaxle assembly.
11. Remove water hoses and water tube assembly. Refer to 

TM-570, "Removal and Installation"

.

12. Remove control cable from transaxle assembly. Refer to 

TM-549, "Removal and Installation"

.

13. Remove starter motor. Refer to 

STR-28, "MR16DDT : Removal and Installation"

.

14. Turn crankshaft and remove the four tightening nuts (

) for

drive plate and torque converter.

CAUTION:

When turning crankshaft, turn it clockwise as viewed from

the front of the engine.

15. Remove exhaust front tube. Refer to 

EX-5, "Exploded View"

.

16. Separate the propeller shaft. Refer to 

DLN-124, "Removal and

Installation"

.

17. Remove front drive shafts. Refer to 

FAX-83, "2WD : Removal

and Installation"

 (2WD)

FAX-97, "AWD : Removal and Installa-

tion"

 (4WD).

18. Remove front suspension member from vehicle. Refer to 

FSU-17, "Removal and Installation"

.

19. Remove transfer assembly from transaxle assembly with power tool. Refer to 

DLN-94, "Removal and

Installation"

.

20. Support transaxle assembly with a transmission jack.

CAUTION:

When setting the transmission jack, be careful not to collide against the drain plug.

21. Support engine assembly with a transmission jack.

CAUTION:

When setting the transmission jack, be careful not to collide against the drain plug.

22. Remove engine mounting insulator (LH). Refer to 

EM-221, "AWD : Exploded View"

.

23. Remove bolts fixing transaxle assembly to engine assembly.
24. Remove transaxle assembly from vehicle.

CAUTION:

• Secure torque converter to prevent it from dropping.

• Secure transaxle assembly to a transmission jack.

INSTALLATION

Note the followings and installation is in the reverse order of removal.

CAUTION:

JPDIA0114ZZ

TRANSAXLE ASSEMBLY

TM-579

< UNIT REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

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• Write down the serial number of the new transaxle assembly.

• When replacing an engine or transaxle you must make sure any dowels are installed correctly during

re-assembly

• Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of drive

train components.

• Never reuse O-rings or copper sealing washers.

• When turning crankshaft, turn it clockwise as viewed from the front of the engine.

• When tightening the nuts for the torque converter while securing the crankshaft pulley bolt, be sure

to confirm the tightening torque of the crankshaft pulley bolt. Refer to 

EM-248, "Exploded View"

.

• After converter is installed to drive plate, rotate crankshaft several turns to check that CVT rotates

freely without binding.

• When installing the CVT to the engine, align the matching mark on the drive plate with the matching

mark on the torque converter.

• When installing the drive plate to torque converter nuts, tighten them temporarily. Then tighten the nuts to

the specified torque.

• Install the transaxle assembly and engine assembly mounting bolts according to the following standards.

• When installing charging pipe (1) to transaxle assembly, bracket

(A) of charging pipe surrounds the water hose (2).

• When replaced transaxle assembly, perform "ADDITIONAL SER-

VICE WHEN REPLACING TRANSAXLE ASSEMBLY". Refer to

TM-431, "Description"

.

JSDIA6075GB

Bolt symbol

A

B

Insertion direction

Transaxle to engine

Engine to transaxle

Number of bolts

1

6

Bolt length
mm (in)

55 (2.17)

50 (1.97)

Tightening torque
N·m (kg-m, ft-lb)

62 (6.3, 46)

JSDIA6068ZZ

JSDIA6071ZZ

TM-580

< UNIT REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

TRANSAXLE ASSEMBLY

Inspection and Adjustment

INFOID:0000000012201281

INSPECTION BEFORE INSTALLATION

After inserting a torque converter to the CVT, check dimension (A)

with in the reference value limit.

INSPECTION AFTER INSTALLATION

Check the following items:

• Start the engine and check visually that there is no leakage of CVT fluid and engine coolant.

• For CVT position, refer to 

TM-439, "Inspection"

.

ADJUSTMENT AFTER INSTALLATION

Adjust the CVT fluid level. Refer to 

TM-441, "Adjustment"

.

B

:  Scale

C

: Straightedge

Dimension (A)

: Refer to 

TM-584, "Torque Converter"

.

JPDIA0115ZZ

TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL

TM-581

< UNIT DISASSEMBLY AND ASSEMBLY >

[CVT: RE0F10D]

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UNIT DISASSEMBLY AND ASSEMBLY

TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL

Exploded View

INFOID:0000000012201282

Disassembly

INFOID:0000000012201283

1. Remove transaxle assembly. Refer to 

TM-577, "Removal and Installation"

.

2. Remove torque converter from transaxle assembly.

CAUTION:

Never damage the bushing on the inside of torque converter sleeve when removing torque con-

verter.

3. Remove O-ring from input shaft.
4. Remove converter housing oil seal using an oil seal remover (commercial service tool).

CAUTION:

Be careful not to scratch converter housing.

Assembly

INFOID:0000000012201284

Note the followings and assembly is in the reverse order of disassembly.

CAUTION:

• Never reuse O-ring.

• Never reuse converter housing oil seal.

• Apply CVT fluid to O-ring.

• Apply CVT fluid to converter housing oil seal.

1.

Torque converter

2.

O-ring

3.

Converter housing oil seal

4.

Transaxle assembly
: Always replace after every disassembly.

: Apply CVT fluid

JSDIA4173ZZ

 

 

 

 

 

 

 

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